GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2001 🢒 Bonneville 🢒 Body and Accessories 🢒 Doors 🢒 Rear Side Door Upper Auxiliary Weatherstrip Replacement

Removal Procedure
  1. Remove the door trim panel. Refer to Rear Side Door Trim Panel Replacement .
  2. Remove the door module. Refer to Door Control Module Replacement .
  3. Remove the water deflector. Refer to Rear Side Door Water Deflector Replacement .
  4. Remove the energy absorber pad. Refer to Rear Door Energy Absorber Pad Replacement .
  5. Remove the window inner belt seal. Refer to Rear Door Window Belt Inner Sealing Strip Replacement .
  6. Remove the window outer belt seal. Refer to Rear Door Window Belt Outer Sealing Strip Replacement .
  7. Remove the door window. Refer to Rear Side Door Window Replacement .
  8. Remove the rear door stationary window. Refer to Rear Side Door Stationary Window and Front Channel Replacement .

    9. Object Number: 428641 Size: SH
  9. Remove the rear door upper auxiliary weatherstrip fasteners (1-7).
  10. Carefully peel the auxiliary weatherstrip away from the door header.

Installation Procedure

    Object Number: 428641 Size: SH
  1. Seat the top of the seal lip over the door header flange.
  2. Align the front hole in the weatherstrip to the plastic nut in the door header.
  3. Starting at the front, roll the weatherstrip over the flange on the door header while holding the weatherstrip lip to prevent it from tucking under against the door.
  4. Ensure the front fastener (1) hole is aligned with the plastic nut in the door header.
  5. Install the auxiliary weatherstrip fasteners.

    6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Install the auxiliary weatherstrip fasteners.

    7. Tighten
    Tighten the fasteners, starting with the front fastener (1) to 2 N·m (18 lb in).

  7. Install the door to door seal on to the forward flange of the door header starting at the top and working towards the bottom.
  8. Install the rear door stationary window. Refer to Rear Side Door Stationary Window and Front Channel Replacement .
  9. Install the door window. Refer to Rear Side Door Window Replacement .
  10. Install the window outer belt seal. Refer to Rear Door Window Belt Outer Sealing Strip Replacement .
  11. Install the window inner belt seal. Refer to Rear Door Window Belt Inner Sealing Strip Replacement .
  12. Install the energy absorber pad. Refer to Rear Door Energy Absorber Pad Replacement .
  13. Install the water deflector. Refer to Rear Side Door Water Deflector Replacement .
  14. Install the door module. Refer to Door Control Module Replacement .
  15. Install the door trim panel. Refer to Rear Side Door Trim Panel Replacement .