- Remove the exhaust camshaft. Refer to
Exhaust Camshaft and Valve Lifter Replacement.
- Remove the intake camshaft. Refer to
Intake Camshaft and Valve Lifter Replacement.
- Using a micrometer, measure the thickness of the removed valve lifters.
- Calculate the thickness of a new lifter so that the valve clearance comes within the specified values.
- Calculation Example (intake):
5.1. | Measured intake valve clearance equals 0.40 mm (0.0158 in). |
(Measured-Specification = Excess clearance) (a) 0.40 mm (0.0158 in.) - 0.24 mm (0.0094 in.) = 0.16 mm (0.0063 in.)
5.2. | Measured used lifter thickness equals 5.250 mm (0.2067 in). |
5.3. | New lifter thickness equals 5.410 mm (0.2130 in.) (Excess clearance + Used lifter thickness = Ideal new lifter). |
(a) 0.16 mm (0.0063 in.) + 5.250 mm (0.2067 in.) = 5.410 mm (0.2130 in.)
5.4. | Closest new lifter equals 5.420 mm (0.2134 in.) - Select No. 42 lifter. |
Note:
• | Lifters are available in 35 sizes in increments of 0.020 mm (0.0008 in), from 5.060-5.740 mm (0.1992-0.2260 in). |
• | The identification number inside the valve lifters shows the value to 2 decimal places. The illustration shows 5.420 mm (0.2134 in). |
- Select a new lifter with a thickness as close as possible to the calculated values. Refer to
Engine Mechanical Specifications for the Selective Lifter Thickness Table.
- Standard intake valve clearance (cold): 0.19-0.29 mm (0.007-0.011 in).
EXAMPLE: The 5.250 mm (0.2067 in) lifter is installed, and the measured clearance is 0.400 mm (0.0157 in). Replace
the 5.250 mm (0.2067 in) lifter with a new No. 42 lifter.
- Standard exhaust valve clearance (cold): 0.38-0.48 mm (0.015-0.019 in).
EXAMPLE: he 5.340 mm (0.2102 in) lifter is installed, and the measured clearance is 0.510 mm (0.020 in). Replace
the 5.340 mm (0.2102 in.) lifter with a new No. 42 lifter.
- Install the selected valve lifter.
- Install the intake camshaft. Refer to
Intake Camshaft and Valve Lifter Replacement.
- Install the exhaust camshaft. Refer to
Exhaust Camshaft and Valve Lifter Replacement.
- Install the No. 1 chain tensioner.
- Install the cylinder head cover. Refer to
Camshaft Cover Replacement.
- Install the spark plug. Refer to
Spark Plug Replacement.
- Install the ignition coil assembly. Refer to
Ignition Coil Replacement.
- Inspect for oil leak.
- Inspect the ignition timing.
- Install the engine cover. Refer to
Engine Cover Replacement.
- Install the engine under right cover.