Table 1: | New Lifter Thickness |
Application | Specification | |
---|---|---|
Metric | English | |
Balanceshaft | ||
| 0.05-0.09 mm | 0.0020-0.0035 in |
| 0.09 mm | 0.0035 in |
| 0.022-0.049 mm | 0.0009-0.0019 in |
| 0.049 mm | 0.0019 in |
Balanceshaft Housing Bolt | ||
| 58.3-59.7 mm | 2.295-2.350 in |
| 60.3 mm | 2.374 in |
Camshaft | ||
Valve Clearance Standard | ||
| 0.19-0.29 mm | 0.0075-0.0114 in |
| 0.38-0.48 mm | 0.0150-0.189 in |
Camshaft Thrust Clearance | ||
| 0.040-0.095 mm | 0.0016-0.0037 in |
| 0.090-0.145 mm | 0.0035-0.0057 in |
| 0.110 mm | 0.0043 in |
| 0.150 mm | 0.0059 in |
Camshaft Oil Clearance Standard | ||
| 0.007-0.038 mm | 0.0003-0.0015 in |
| 0.008-0.038 mm | 0.0003-0.0015 in |
| 0.008-0.038 mm | 0.0003-0.0015 in |
| 0.025-0.062 mm | 0.0010-0.0024 in |
| 0.040-0.072 mm | 0.0016-0.0028 in |
| 0.025-0.062 | 0.0010-0.0024 in |
| 0.070 mm | 0.0028 in |
| 0.100 mm | 0.0039 in |
| 0.03 mm | 0.0012 in |
Camshaft Lobe Height | ||
| 47.306-47.406 mm | 1.8624-1.8664 in |
| 46.063-46.163 mm | 1.8135-1.8174 in |
| 47.196 mm | 1.8581 in |
| 45.953 mm | 1.8092 in |
Camshaft Journal Diameter- Standard | ||
| 35.971-35.985 mm | 1.4162-1.4167 in |
| 22.959-22.975 mm | 0.9039-0.9045 in |
Camshaft Timing Chain Assembly | ||
| 114.5 mm | 4.508 in |
Camshaft Timing Gear Assembly | ||
| 97.3 mm | 3.831 in |
Camshaft Timing Gear or Sprocket | ||
| 97.3 mm | 3.831 in |
Chain Tensioner Plate | ||
| 0.5 mm | 0.020 in |
Chain Tensioner Slipper | ||
| 1.0 mm | 0.039 in |
Chain Vibration Damper | ||
| 1.0 mm | 0.039 in |
Connecting Rod | ||
| 0.160-0.362 mm | 0.0063-0.0143 in |
| 0.362 mm | 0.0143 in |
| 0.024-0.048 mm | 0.0009-0.0019 in |
| 0.063 mm | 0.0025 in |
| 0.05 per 100 mm | 0.0020 per 3.94 in |
| 0.05 per 100 mm | 0.0020 per 3.94 in |
Connecting Rod Bolt | ||
| 7.2-7.3 mm | 0.283-0.287 in |
| 7.0 mm | 0.276 in |
Crankshaft | ||
| 0.03 mm | 0.0012 in |
| 54.988-55.000 mm | 2.1649-2.1654 in |
| 0.003 mm | 0.0001 in |
| 47.990-48.000 mm | 1.8894-1.8898 in |
| 0.003 mm | 0.0001 in |
| 0.04-0.24 mm | 0.0016-0.0095 in |
| 0.30 mm | 0.0118 in |
| 0.017-0.040 mm | 0.0007-0.0016 in |
| 0.060 mm | 0.0024 in |
Crankshaft Bearing Cap Set Bolt | ||
| 7.5-7.6 mm | 0.295-0.299 in |
| 7.5 mm | 0.295 in |
Crankshaft Timing Gear or Sprocket | ||
| 51.6 mm | 2.031 in |
Cylinder Block | ||
| 0.05 mm | 0.0020 in |
| 88.500-88.513 mm | 3.4843-3.4847 in |
| 88.613 mm | 3.4887 in |
Cylinder Head | ||
| 0.08 mm | 0.0031 in |
| 0.08 mm | 0.0031 in |
| 0.08 mm | 0.0031 in |
Inner Compression Spring | ||
| 47.43 mm | 1.867 in |
| 1.6 mm | 0.063 in |
Intake Valve | ||
| 101.71 mm | 4.0043 in |
| 101.21 mm | 3.9846 in |
| 5.470-5.485 mm | 0.2154-0.2159 in |
| 1.05-1.45 mm | 0.0413-0.0571 in |
| 0.50 mm | 0.0197 in |
Exhaust Valve | ||
| 101.15 mm | 3.9823 in |
| 100.70 mm | 3.9646 in |
| 5.465-5.480 mm | 0.2152-0.2157 in |
| 1.20-1.60 mm | 0.0472-0.0630 in |
| 0.50 mm | 0.0197 in |
Intake Valve Guide Bush | ||
| 5.510-5.530 mm | 0.2169-0.2177 in |
| 0.025-0.060 mm | 0.0010-0.0024 in |
| 0.090 mm | 0.0035 in |
Exhaust Valve Guide Bush | ||
| 5.510-5.530 mm | 0.2169-0.2177 in |
| 0.030-0.065 mm | 0.0012-0.0026 in |
| 0.095 mm | 0.0037 in |
Valve Lifter | ||
| 30.966-30.976 mm | 1.2191-1.2195 in |
| 0.033-0.059 mm | 0.0013-0.0023 |
| 0.079 mm | 0.0031 in |
| 31.009-31.025 mm | 1.2208-1.2215 in |
Engine | ||
Ignition Timing Standard | ||
| BTDC 8-12° at idle | |
| BTDC 8-12° at idle (Connect terminals 13 (TC) and 4 (CG)) | |
BTDC 8-15° at idle Remove terminals 13 (TC) and 4 (CG)) | ||
| 600-700 rpm | |
Compression | ||
| 1300 kPA (189 psi) | |
| 1000 kPA (145 psi) | |
| 100 kPA (15 psi) | |
Oil Pump Chain Assembly | ||
| 102.2 mm | 4.024 in |
Oil Pump Drive Gear | ||
| 48.2 mm | 1.898 in |
Oil Pump Drive Shaft Gear | ||
| 48.2 mm | 1.898 in |
Piston | ||
| 88.469-88.479 mm | 3.4830-3.4834 in |
| 0.021-0.044 mm | 0.0008-0.0017 in |
| 0.10 mm | 0.0039 in |
Ring Groove Clearance Standard | ||
| 0.020-0.070 mm | 0.0008-0.0028 in |
| 0.020-0.060 mm | 0.0008-0.0024 in |
| 0.020-0.070 mm | 0.0008-0.0028 in |
Piston Pin | ||
| 0.001-0.007 mm | 0.00004-0.00028 in |
| 0.010 mm | 0.0004 in |
| 0.005-0.011 mm | 0.0002-0.0004 in |
| 0.011 mm | 0.0004 in |
Piston Ring | ||
End Gap Standard | ||
| 0.24-0.31 mm | 0.0094-0.0122 in |
| 0.33-0.43 mm | 0.0130-0.0169 in |
| 0.10-0.30 mm | 0.0040-0.0119 in |
End Gap Maximum | ||
| 0.31 mm | 0.0122 in |
| 0.43 mm | 0.0169 in |
| 0.30 mm | 0.0118 in |
Lifter No. | Thickness mm (in.) | Lifter No. | Thickness mm (in.) | Lifter No. | Thickness mm (in.) |
---|---|---|---|---|---|
06 | 5.060 (0.1992) | 30 | 5.300 (0.2087) | 54 | 5.540 (0.2181) |
08 | 5.080 (0.2000) | 32 | 5.320 (0.2094) | 56 | 5.560 (0.2189) |
10 | 5.100 (0.2008) | 34 | 5.340 (0.2102) | 58 | 5.580 (0.2197) |
12 | 5.120 (0.2016) | 36 | 5.360 (0.2110) | 60 | 5.600 (0.2205) |
14 | 5.140 (0.2024) | 38 | 5.380 (0.2118) | 62 | 5.620 (0.2213) |
16 | 5.160 (0.2031) | 40 | 5.400 (0.2126) | 64 | 5.640 (0.2220) |
18 | 5.180 (0.2039) | 42 | 5.420 (0.2134) | 66 | 5.660 (0.2228) |
20 | 5.200 (0.2047) | 44 | 5.440 (0.2142) | 68 | 5.680 (0.2236) |
22 | 5.220 (0.2055) | 46 | 5.460 (0.2150) | 70 | 5.700 (0.2244) |
24 | 5.240 (0.2063) | 48 | 5.480 (0.2157) | 72 | 5.720 (0.2252) |
26 | 5.260 (0.2071) | 50 | 5.500 (0.2165) | 74 | 5.740 (0.2260) |
28 | 5.280 (0.2079) | 52 | 5.520 (0.2173) | -- | -- |