GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Opel
🢒
2009
🢒
Insignia HB (Global Epsilon)
🢒
Engine
🢒 Engine Mechanical - 2.0L (Diesel)
Engine
All Description and Operation
Cleanliness and Care
Drive Belt System Description
Engine Component Description
Lubrication Description
Replacing Engine Gaskets
Separating Parts
Tools and Equipment
Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
All Special Tools and Equipment
Special Tools
All Visual Identification
Disassembled Views
Engine Identification
Cleaning, Inspection, and Adjustment
Camshaft Cleaning and Inspection
Camshaft Cover Cleaning and Inspection
Crankshaft and Bearing Cleaning and Inspection
Crankshaft Balancer Cleaning and Inspection
Cylinder Head Cleaning and Inspection
Engine Block Cleaning and Inspection
Engine Flywheel Cleaning and Inspection
Exhaust Manifold Cleaning and Inspection
Intake Manifold Cleaning and Inspection
Oil Filter Adapter Cleaning and Inspection
Oil Pan Cleaning and Inspection
Oil Pump Cleaning and Inspection
Piston Oil Nozzle Cleaning and Inspection
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Turbocharger Cleaning and Inspection
Valve Rocker Arm Cleaning and Inspection
Water Pump Cleaning and Inspection
Diagnostic Procedures
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Base Engine Misfire without Internal Engine Noises
Coolant in Combustion Chamber
Coolant in Engine Oil
Crankcase Ventilation System Inspection/Diagnosis
Cylinder Leakage Test
Diagnostic Starting Point - Engine Mechanical
Drive Belt Tensioner Diagnosis
Engine Compression Test
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Engine Noise Under Load
Engine Will Not Crank - Crankshaft Will Not Rotate
Fuel in Engine Oil
Lower Engine Noise, Regardless of Engine Speed
Oil Consumption Diagnosis
Symptoms - Engine Mechanical
Turbocharger Hissing Noise
Turbocharger Lack of Oil Supply
Turbocharger Oil Leak From Compressor Seal
Turbocharger Oil Leak From Turbine Seal
Turbocharger Whine Noise
Upper Engine Noise, Regardless of Engine Speed
Disassembly, Overhaul, Repair, and Assembly
Air Conditioning (A/C) Compressor Installation
Air Conditioning (A/C) Compressor Removal
Air Conditioning Compressor and Power Steering Pump Bracket Installation
Air Conditioning Compressor and Power Steering Pump Bracket Removal
Belt Idler Pulley Installation
Belt Idler Pulley Removal
Camshaft Housing Installation
Camshaft Housing Removal
Camshaft Position Sensor Installation
Camshaft Position Sensor Removal
Camshaft Rear Cover Installation
Camshaft Rear Cover Removal
Camshaft Sprocket Installation
Camshaft Sprocket Removal
Catalytic Converter Heat Shield Installation
Catalytic Converter Heat Shield Removal
Catalytic Converter Installation
Catalytic Converter Removal
Crankshaft and Bearing Installation
Crankshaft and Bearing Removal
Crankshaft Balancer Installation
Crankshaft Balancer Removal
Crankshaft Position Sensor Installation
Crankshaft Position Sensor Removal
Crankshaft Rear Oil Seal Installation
Crankshaft Rear Oil Seal Removal
Crankshaft Sprocket Installation
Crankshaft Sprocket Removal
Cylinder Head Assemble
Cylinder Head Disassemble
Cylinder Head Installation
Cylinder Head Removal
Drive Belt Tensioner Installation
Drive Belt Tensioner Removal
Engine Block Assemble
Engine Block Disassemble
Engine Coolant Temperature Sensor Installation
Engine Coolant Temperature Sensor Removal
Engine Coolant Thermostat Housing Installation
Engine Coolant Thermostat Housing Removal
Engine Flywheel Installation
Engine Flywheel Removal
Engine Lift and Fuel Injection Pump Bracket Installation
Engine Lift and Fuel Injection Pump Bracket Removal
Engine Lift Bracket Installation
Engine Lift Bracket Removal
Engine Mount Bracket Installation
Engine Mount Bracket Removal
Exhaust Camshaft Installation
Exhaust Camshaft Removal
Exhaust Gas Recirculation Pipe Installation
Exhaust Gas Recirculation Pipe Removal
Exhaust Gas Recirculation Valve Cooler Installation
Exhaust Gas Recirculation Valve Cooler Removal
Exhaust Gas Recirculation Valve Installation
Exhaust Gas Recirculation Valve Removal
Exhaust Manifold Installation
Exhaust Manifold Removal
Exhaust Pressure Sensor Installation
Exhaust Pressure Sensor Pipe Installation
Exhaust Pressure Sensor Pipe Removal
Exhaust Pressure Sensor Removal
Exhaust Temperature Sensor Installation
Exhaust Temperature Sensor Removal
Fuel Feed Pipe Installation
Fuel Feed Pipe Removal
Fuel Injection Fuel Feed Pipe Installation
Fuel Injection Fuel Feed Pipe Removal
Fuel Injection Fuel Return Pipe Installation
Fuel Injection Fuel Return Pipe Removal
Fuel Injection Pump Bracket Installation
Fuel Injection Pump Bracket Removal
Fuel Injection Pump Driven Sprocket Installation
Fuel Injection Pump Driven Sprocket Removal
Fuel Injection Pump Installation
Fuel Injection Pump Removal
Fuel Injector Installation
Fuel Injector Removal
Fuel Pump Fuel Reservoir Installation
Fuel Pump Fuel Reservoir Removal
Fuel Rail Installation
Fuel Rail Removal
Fuel Return Pipe Installation
Fuel Return Pipe Removal
Generator Installation
Generator Removal
Glow Plug Installation
Glow Plug Removal
Heated Oxygen Sensor Installation
Heated Oxygen Sensor Removal
Intake Camshaft Installation
Intake Camshaft Removal
Intake Manifold Assemble
Intake Manifold Disassemble
Intake Manifold Installation
Intake Manifold Removal
Oil Filter Adapter Assemble
Oil Filter Adapter Disassemble
Oil Filter Adapter Installation
Oil Filter Adapter Removal
Oil Level Indicator and Tube Installation
Oil Level Indicator and Tube Removal
Oil Pan Baffle Installation
Oil Pan Baffle Removal
Oil Pan Installation
Oil Pan Removal
Oil Pump Disassemble
Oil Pump Installation
Oil Pump Removal
Oil Pump Suction Pipe Installation
Oil Pump Suction Pipe Removal
Piston and Connecting Rod Disassemble
Piston Oil Nozzle Installation
Piston Oil Nozzle Removal
Piston, Connecting Rod, and Bearing Installation
Piston, Connecting Rod, and Bearing Removal
Positive Crankcase Ventilation Oil Separator Installation
Positive Crankcase Ventilation Oil Separator Removal
Positive Crankcase Ventilation Tube Installation
Positive Crankcase Ventilation Tube Removal
Power Brake Booster Pump Installation
Power Brake Booster Pump Removal
Throttle Body Installation
Throttle Body Removal
Timing Belt Idler Pulley Installation
Timing Belt Idler Pulley Removal
Timing Belt Installation
Timing Belt Removal
Timing Belt Tensioner Bracket Installation
Timing Belt Tensioner Bracket Removal
Timing Belt Tensioner Installation
Timing Belt Tensioner Removal
Timing Belt Upper Front Cover Installation
Timing Belt Upper Front Cover Removal
Turbocharger Installation
Turbocharger Oil Feed Pipe Installation
Turbocharger Oil Feed Pipe Removal
Turbocharger Oil Return Pipe Installation
Turbocharger Oil Return Pipe Removal
Turbocharger Removal
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Installation
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Removal
Valve Lifter Roller Installation
Valve Lifter Roller Removal
Water Pump Installation
Water Pump Removal
Electrical/Electronic Schematic Diagrams
Engine Mechanical Schematics
General Diagnostic Information
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Oil Leak Diagnosis
Oil Pressure Diagnosis and Testing
Mechanical Specifications
Engine Mechanical Specifications
Fastener Tightening Specifications
Other Specifications
Adhesives, Fluids, Lubricants, and Sealers
Removal, Installation, and Replacement
Crankshaft Balancer Replacement
Cylinder Head Replacement
Drive Belt Replacement
Drive Belt Tensioner Replacement
Engine Cover Replacement
Engine Mount Replacement - Right Side
Engine Oil and Oil Filter Replacement
Engine Oil Pressure Switch Replacement
Intake Manifold Replacement
Oil Filter Adapter and Oil Cooler Assembly Replacement
Oil Pan Replacement
Oil Pump Replacement
Oil Pump Suction Pipe and Screen Assembly Replacement
Timing Belt Replacement
Turbocharger Oil Feed Pipe Replacement
Turbocharger Oil Return Pipe Replacement
Turbocharger Replacement
Valve and Seat Grinding
Valve Rocker Arm Cover Replacement