GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 501183  Size: SH
  1. Mark the location of the upper hinges (3) and the lower hinges (2) on the door.
  2. Remove the trim panel. Refer to one of the following procedures:
  3. •  Door Trim Panel Replacement
    •  Front Side Door Trim Panel Replacement
    •  Rear Side Door Trim Panel Replacement
  4. Remove the water deflector. Refer to Door Water Deflector Replacement .
  5. Disconnect all of the electrical connectors from the door electrical components.
  6. Remove the rubber conduit from the door.
  7. Disconnect the wire harness from the door.
  8. While the door is being supported, remove the hinge-to-door bolts.
  9. With the aid of an assistant, remove the door.

Installation Procedure


    Object Number: 501183  Size: SH
  1. With the aid of an assistant, install the door to the hinges (2, 3).
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the hinge-to-door bolts.
  4. Tighten
    Tighten the hinge bolts to 48 N·m (36 lb ft).

  5. Connect the wire harness to the door.
  6. Install the rubber conduit to the door.
  7. Connect all of the electrical connectors to the door electrical components.
  8. Install the water deflector. Refer to Door Water Deflector Replacement .
  9. Install the trim panel. Refer to one of the following procedures:
  10. •  Door Trim Panel Replacement
    •  Front Side Door Trim Panel Replacement
    •  Rear Side Door Trim Panel Replacement