Engine

All Description and Operation

• Crankcase Ventilation System Description
• Drive Belt System Description
• Engine Component Description
• Lubrication Description
• New Product Information
• Supercharger Description and Operation

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Disassembled Views
• Engine Identification

Cleaning, Inspection, and Adjustment

• Balance Shaft Cleaning and Inspection
• Camshaft and Bearings Cleaning and Inspection
• Camshaft Timing Chain and Sprocket Cleaning and Inspection
• Crankshaft and Bearing Cleaning and Inspection
• Crankshaft Balancer Cleaning and Inspection
• Cylinder Head Cleaning and Inspection
• Engine Block Cleaning and Inspection
• Engine Flywheel Cleaning and Inspection
• Engine Front Cover Cleaning and Inspection
• Engine Mount Inspection
• Exhaust Manifold Cleaning and Inspection
• Oil Pan Cleaning and Inspection
• Oil Pump Cleaning and Inspection
• Piston, Connecting Rod, and Bearing Cleaning and Inspection
• Service Prior to Assembly
• Supercharger Cleaning and Inspection
• Supercharger Oil Level Inspection
• Upper Intake Manifold Cleaning and Inspection
• Valve Lifter and Guide Cleaning and Inspection
• Valve Rocker Arm and Push Rod Cleaning and Inspection
• Valve Rocker Arm Cover Cleaning and Inspection
• Water Pump Cleaning and Inspection

Diagnostic Procedures

• Base Engine Misfire with Abnormal Internal Lower Engine Noises
• Base Engine Misfire with Abnormal Valve Train Noise
• Base Engine Misfire with Coolant Consumption
• Base Engine Misfire with Excessive Oil Consumption
• Base Engine Misfire without Internal Engine Noises
• Coolant in Combustion Chamber
• Coolant in Engine Oil
• Diagnostic Starting Point - Engine Mechanical
• Drive Belt Tensioner Diagnosis
• Engine Compression Test
• Engine Noise on Start-Up, but Only Lasting a Few Seconds
• Engine Noise Under Load
• Engine Will Not Crank - Crankshaft Will Not Rotate
• Lower Engine Noise, Regardless of Engine Speed
• Symptoms - Engine Mechanical
• Upper Engine Noise, Regardless of Engine Speed

Disassembly, Overhaul, Repair, and Assembly

• Balance Shaft Installation
• Balance Shaft Removal
• Balancer Shaft Bearing Installation
• Balancer Shaft Bearing Removal
• Camshaft Bearing Installation
• Camshaft Bearing Removal
• Camshaft Installation
• Camshaft Removal
• Crankshaft and Bearing Installation
• Crankshaft and Bearing Removal
• Crankshaft Balancer Installation
• Crankshaft Balancer Removal
• Crankshaft Front Oil Seal Installation
• Crankshaft Front Oil Seal Removal
• Crankshaft Rear Oil Seal and Housing Installation
• Crankshaft Rear Oil Seal and Housing Removal
• Cylinder Boring and Honing
• Cylinder Head Assemble
• Cylinder Head Disassemble
• Cylinder Head Installation - Left Side
• Cylinder Head Installation - Right Side
• Cylinder Head Removal - Left Side
• Cylinder Head Removal - Right Side
• Draining Fluids and Oil Filter Removal
• Drive Belt Idler Pulley Bracket Installation
• Drive Belt Idler Pulley Bracket Removal
• Drive Belt Idler Pulley Installation
• Drive Belt Idler Pulley Removal
• Drive Belt Tensioner Installation
• Drive Belt Tensioner Removal
• Engine Block Plug Installation
• Engine Block Plug Removal
• Engine Flywheel Installation
• Engine Flywheel Removal
• Engine Front Cover Installation
• Engine Front Cover Removal
• Engine Prelubing
• Exhaust Gas Recirculation Valve and Pipe Installation
• Exhaust Gas Recirculation Valve and Pipe Removal
• Exhaust Manifold Installation - Left Side
• Exhaust Manifold Installation - Right Side
• Exhaust Manifold Removal - Left Side
• Exhaust Manifold Removal - Right Side
• Lower Intake Manifold Cleaning and Inspection
• Lower Intake Manifold Installation
• Lower Intake Manifold Removal
• Oil Filter Adapter Installation
• Oil Filter Adapter Removal
• Oil Level Indicator and Tube Installation
• Oil Level Indicator and Tube Removal
• Oil Pan Installation
• Oil Pan Removal
• Oil Pump Assemble
• Oil Pump Disassemble
• Oil Pump Suction Pipe and Screen Assembly Installation
• Oil Pump Suction Pipe and Screen Assembly Removal
• Piston and Connecting Rod Assemble
• Piston and Connecting Rod Disassemble
• Piston, Connecting Rod, and Bearing Installation
• Piston, Connecting Rod, and Bearing Removal
• Supercharger Belt Tensioner Installation
• Supercharger Belt Tensioner Removal
• Supercharger Installation
• Supercharger Removal
• Thread Repair
• Timing Chain and Sprocket Installation
• Timing Chain and Sprocket Removal
• Upper Intake Manifold Installation
• Upper Intake Manifold Removal
• Valve Guide Reaming, and Valve and Seat Grinding
• Valve Lifter Installation
• Valve Lifter Removal
• Valve Rocker Arm and Push Rod Installation
• Valve Rocker Arm and Push Rod Removal
• Valve Rocker Arm Cover Installation - Left Side
• Valve Rocker Arm Cover Installation - Right Side
• Valve Rocker Arm Cover Removal - Left Side
• Valve Rocker Arm Cover Removal - Right Side
• Water Outlet and Engine Coolant Thermostat Installation
• Water Outlet and Engine Coolant Thermostat Removal
• Water Pump Installation
• Water Pump Removal

General Diagnostic Information

• Crankcase Ventilation System Inspection/Diagnosis
• Cylinder Leakage Test
• Drive Belt Chirping Diagnosis
• Drive Belt Excessive Wear Diagnosis
• Drive Belt Falls Off Diagnosis
• Drive Belt Rumbling Diagnosis
• Drive Belt Squeal Diagnosis
• Drive Belt Vibration Diagnosis
• Drive Belt Whine Diagnosis
• Oil Consumption Diagnosis
• Oil Leak Diagnosis
• Oil Pressure Diagnosis and Testing

General Information

• Cleanliness and Care
• Replacing Engine Gaskets
• Separating Parts
• Tools and Equipment
• Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

Mechanical Specifications

• Engine Mechanical Specifications
• Fastener Tightening Specifications

Other Specifications

• Adhesives, Fluids, Lubricants, and Sealers

Removal, Installation, and Replacement

• Camshaft Timing Chain and Sprocket Replacement
• Crankshaft Balancer Replacement
• Crankshaft Front Oil Seal Replacement
• Crankshaft Rear Oil Seal and Housing Replacement
• Cylinder Head Replacement - Left Side
• Cylinder Head Replacement - Right Side
• Drive Belt Idler Pulley Bracket Replacement
• Drive Belt Idler Pulley Replacement
• Drive Belt Replacement
• Drive Belt Tensioner Replacement
• Engine Flywheel Replacement
• Engine Front Cover Replacement
• Engine Mount Bracket Replacement - Right Side
• Engine Mount Replacement - Right Side
• Engine Oil and Oil Filter Replacement
• Engine Oil Level Sensor and/or Switch Replacement
• Engine Oil Pressure Sensor and/or Switch Replacement
• Engine Replacement
• Engine Support Fixture
• Fuel Injector Sight Shield Replacement
• Lower Intake Manifold Replacement
• Oil Filter Adapter and Bypass Valve Assembly Replacement
• Oil Level Indicator Tube Replacement
• Oil Pan Replacement
• Oil Pump Cover and Gear Set Replacement
• Oil Pump Suction Pipe and Screen Assembly Replacement
• Positive Crankcase Ventilation Valve Replacement
• Supercharger Belt Tensioner Replacement
• Supercharger Replacement
• Upper Intake Manifold Replacement
• Valve Lifter Replacement
• Valve Rocker Arm and Push Rod Replacement
• Valve Rocker Arm Cover Replacement - Left Side
• Valve Rocker Arm Cover Replacement - Right Side
• Valve Stem Oil Seal and Valve Spring Replacement