GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2005 🢒 L300/LW300 🢒 Body 🢒 Doors 🢒 Rear Door Replacement

    Object Number: 893747 Size: SH
  1. Remove the rear door outer panel. Refer to Rear Side Door Outer Panel Replacement .
  2. Remove the rear door sound insulator. Refer to Rear Side Door Insulator Replacement .
  3. Remove the wiring harness access plug.
  4. Disconnect the wiring harness connector at the body side.
  5. Remove the rear door check link. Refer to Rear Side Door Check Link Replacement .
  6. Support the door.
  7. Remove the nuts and reinforcement plates from the door structure.
  8. With an assistant remove the door from the vehicle.

Installation Procedure

    Object Number: 893747 Size: SH
  1. With an assistant position the door to hinge studs.

    2. Notice: Refer to Fastener Notice in the Preface section.

  2. Install the reinforcement plates and nuts to studs.

    3. Tighten
    Tighten the nuts to 30 N·m (22 lb ft).

  3. Install the rear door check link. Refer to Rear Side Door Check Link Replacement .
  4. Verify the door is aligned properly at the header and the front and rear appliques. If the door adjustment is required, refer to Rear Door Adjustment .
  5. Connect the wiring harness connector.
  6. Install the wiring harness access plug.
  7. Install the rear door insulator. Refer to Rear Side Door Insulator Replacement .
  8. Install the rear door outer panel. Refer to Rear Side Door Outer Panel Replacement .
  9. Inspect the door for proper alignment.