GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 1530525  Size: SH

    Warning: Do not allow smoking or the use of open flames in the area where work on the fuel or EVAP system is taking place. Anytime work is being done on the fuel system, disconnect the negative battery cable, except for those tests where battery voltage is required.

  1. Relieve the fuel pressure. Refer to Fuel Pressure Relief.
  2. Disconnect the front fuel hose from the fuel rail.

  3. Object Number: 1530526  Size: SH
  4. Lift and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
  5. Disconnect the front fuel hose from the fuel pipe.

  6. Object Number: 1530527  Size: SH
  7. Disconnect the rear fuel hose from the fuel pipe.

  8. Object Number: 1530161  Size: SH
  9. Remove the fuel pipe mounting plastic bolt.

  10. Object Number: 1530162  Size: SH
  11. Remove the fuel pipe mounting screws and cover.
  12. Remove the fuel pipe.

  13. Object Number: 1376163  Size: SH
  14. Remove the fuel pump access cover. Refer to Fuel Sender Assembly Replacement.

  15. Object Number: 1530529  Size: SH
  16. Disconnect the fuel hose from the fuel pump.

  17. Object Number: 1530532  Size: SH
  18. Remove the fuel tank. Refer to Fuel Tank Replacement.
  19. Remove rear fuel hose.

Installation Procedure


    Object Number: 1530532  Size: SH
  1. Connect the rear fuel hose.
  2. Install the fuel tank. Refer to Fuel Tank Replacement.

  3. Object Number: 1376163  Size: SH
  4. Install the fuel pump access cover. Refer to Fuel Sender Assembly Replacement.

  5. Object Number: 1530162  Size: SH
  6. Install the fuel pipe.
  7. Install the fuel pipe mounting screws and cover.

  8. Object Number: 1530161  Size: SH
  9. Install the fuel pipe mounting plastic bolt.

  10. Object Number: 1530527  Size: SH
  11. Connect the rear fuel hose to the fuel pipe.

  12. Object Number: 1530526  Size: SH
  13. Connect the front fuel hose to the fuel pipe.
  14. Lower the vehicle.

  15. Object Number: 1530525  Size: SH
  16. Connect the fuel hose to the fuel rail.
  17. Connect the negative battery cable, if disconnected.