GM Service Manual Online
For 1990-2009 cars only

Special Tools

    • J 24402-A Glass Sealant Remover (Cold Knife)
    • J 39032 Stationary Glass Removal Tool
    • Use a urethane adhesive systems which meet GM Specification GM 3651G

Removal Procedure

    Note: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Open the hood.
  2. Remove the windshield wiper arms and blades. Refer to Windshield Wiper Arm Replacement.
  3. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement.
  4. Remove the interior windshield pillar garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement.
  5. Remove the upper garnish molding. Refer to Windshield Upper Garnish Molding Replacement.
  6. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement.
  7. Warning: Refer to Defroster Outlet Warning in the Preface section.


    Object Number: 1580963  Size: SH
  8. Cover the following parts to protect from broken glass:
  9. • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting

    Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.


    Object Number: 379905  Size: SH
  10. Using a utility knife, carefully cut the exposed reveal molding from the sides and the top edge of the windshield to access the urethane adhesive bead.

  11. Object Number: 71179  Size: SH

    Note: Keep the cutting edge of the tool against the window.

  12. Remove the window from the urethane adhesive.
  13. • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A , J 39032 , or equivalent to remove the window.

    Object Number: 379883  Size: SH

    Note: Keep the cutting edge of the knife/tool against the window. Do this from inside the vehicle.

  14. If necessary, use a long utility knife or similar tool to remove the bottom corners of the windshield from the urethane adhesive.

  15. Object Number: 441419  Size: SH
  16. With the aid of an assistant (2), remove the windshield (1) from the vehicle.

Installation Procedure

  1. Install the windshield into the opening. Refer to Adhesive Installation of Stationary Windows.
  2. Install the rearview mirror. Refer to Inside Rearview Mirror Replacement.
  3. Install the interior windshield pillar garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement.
  4. Remove the upper garnish molding. Refer to Windshield Upper Garnish Molding Replacement.
  5. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement.
  6. Install the windshield wipers arms and blades. Refer to Windshield Wiper Arm Replacement.
  7. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  8. Close the hood.