The Engine Coolant Fan Motor #1 receives power from a 40 amp maxifuse. The Engine Coolant Fan Motor #2 receives power from a 30 amp maxifuse. Both maxifuses are located in the Underhood Electrical Center.
During low speed operation, the PCM supplies a ground path for the Cool Fan 1 relay through the Coolant Fan #1 Relay Control circuit. This energizes the relay coil, closes the Fan 1 relay contacts, and supplies current to the primary cooling fan. The ground path for the primary cooling fan is through the series/parallel cooling fan relay (Cool Fan 2 relay) and secondary cooling fan motor. The result is a series circuit with both fans running at low speed.
To command high speed cooling fan operation the PCM first supplies a ground path for the Cool Fan 1 relay through the Low Speed Fans control circuit. After a 3 second delay, the PCM supplies a ground path for the Cool Fan 2 (series/parallel) and Cool Fan 3 relays through the High Speed Fans Control circuit. During high speed operation, both the primary and the secondary cooling fans are supplied current through their respective maxifuse and each fan has its own ground path.
Check for the following conditions:
• | Poor connection at the PCM, cooling fan relays, or cooling fan motors. Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection. |
• | Damaged harness. Inspect the wiring harness for damage. |
Number(s) below refer to the step number(s) on the Diagnostic Table.
Stored diagnostic trouble codes may affect engine cooling fans operation. This diagnostic table may lead to improper diagnosis and replacement of good parts if diagnostic trouble codes are present.
Ambient temperature must be above 9°C (48°F) before the PCM will enable the cooling fans due to A/C request. The PCM will enable the cooling fans if A/C refrigerant pressure increases regardless of ambient temperature.
This vehicle is equipped with a PCM which utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed.
Step | Action | Value(s) | Yes | No | ||||||
---|---|---|---|---|---|---|---|---|---|---|
1 | Was the Powertrain On-Board Diagnostic (OBD) System Check performed? | -- | ||||||||
Are any PCM DTC(s) stored? | -- | Diagnose the PCM DTC(s) first. | ||||||||
3 |
Are the cooling fans running? | -- | ||||||||
4 |
Are both cooling fans running at low speed? | -- | ||||||||
5 |
Are both fans running at high speed? | -- | ||||||||
Important: Ambient temperature must be above 9°C (48°F).
Are the cooling fans ON? | -- | Go to Diagnostic Aids | ||||||||
7 | View A/C Request on the scan tool. Does A/C Request on the scan tool display Yes? | -- | Go to Powertrain Control Module Controlled Air Conditioning (A/C) Circuit Diagnosis | |||||||
8 | Is either cooling fan running? | -- | ||||||||
9 | Is the left cooling fan running? | -- | ||||||||
10 |
Is the left engine cooling fan running? | -- | ||||||||
11 | Remove the engine Cool Fan 2 from the Underhood Electrical Center. Is the left engine cooling fan running? | -- | ||||||||
12 | Locate and repair short to ground in CKT 532. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
13 |
Was a problem found? | -- | ||||||||
14 |
Is the right engine cooling fan running? | -- | ||||||||
15 | Locate and repair the following circuit condition(s):
Is action complete? | -- | -- | |||||||
16 |
Is the test light On? | -- | ||||||||
17 | Locate and repair the open in the Cool Fan 1 relay battery positive feed to cavity 30. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
18 | Probe Cool Fan 1 relay cavity 85 with a test light connected to ground. Is the test light On? | -- | ||||||||
19 | Locate and repair open in the battery positive feed to cavity 85 in the Cool Fan 1 relay connector. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
20 |
Is the test light ON? | -- | ||||||||
21 |
Is the test light ON? | -- | ||||||||
22 |
Are both cooling fans running? | -- | ||||||||
23 |
Was a problem found? | -- | ||||||||
24 |
Was a problem found? | -- | ||||||||
25 |
Is the test light ON? | -- | ||||||||
26 | Locate and repair open in the Low Speed Fans control circuit between the PCM and Cool Fan 1 relay cavity 86. Is action complete? | -- | -- | |||||||
27 |
Is the test light On? | -- | ||||||||
28 | Connect a test light between Cool Fan 2 cavities 30 and 87A in the Underhood Electrical Center. Is the test light ON? | -- | ||||||||
29 |
Was a problem found? | -- | ||||||||
30 |
Was a problem found? | -- | ||||||||
31 |
Was a problem found? | -- | ||||||||
32 | Using scan tool, view A/C Request. Does the scan tool display Yes? | -- | Go to Powertrain Control Module Controlled Air Conditioning (A/C) Circuit Diagnosis | |||||||
33 | Are both cooling fans running at low speed? | -- | ||||||||
34 | Remove Cool Fan 1 relay from the Underhood Relay Center. Are the cooling fans running? | -- | ||||||||
35 | Locate and repair short to voltage in CKT 504. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
36 | Using a test light connected to battery positive voltage, probe Cool Fan 1 relay cavity 86. Is the test light On? | -- | ||||||||
37 | Replace Cool Fan 1 relay. Is action complete? | -- | -- | |||||||
38 |
Is the test light On? | -- | ||||||||
39 | Locate and repair short to ground in the Low Speed Fans control circuit. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
40 | Are both cooling fans running at high speed? | -- | ||||||||
41 | View A/C Pressure on the scan tool. Does the scan tool display voltage less than the specified value? | 1.5V | ||||||||
42 |
Is the right engine cooling fan running at high speed? | -- | ||||||||
43 |
Was a problem found? | -- | ||||||||
44 |
Does the scan tool display voltage near the specified value? | 0V | ||||||||
45 | Probe the A/C refrigerant pressure signal circuit with a J 39200 Does the digital multimeter display voltage near the specified value? | 0V | ||||||||
46 | Probe the A/C refrigerant pressure sensor ground with a test light to battery positive voltage. Is the test light on? | -- | ||||||||
47 | Probe the A/C refrigerant pressure sensor 5 volt reference B circuit with a J 39200 Does the digital multimeter display voltage near the specified value? | 5V | ||||||||
48 | Replace the A/C refrigerant pressure sensor. Refer to On-Vehicle Service in Heater, Ventilation, and Air Conditioning. Is action complete? | -- | -- | |||||||
49 | Locate and repair open or short to voltage in the A/C refrigerant pressure sensor ground circuit. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
50 | Locate and repair open or short to ground in the A/C refrigerant pressure sensor 5 volt reference B circuit. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
51 | Locate and repair short to voltage in the A/C refrigerant pressure signal circuit. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
52 |
Is the right engine cooling fan running at high speed? | -- | ||||||||
53 | Remove the Cool Fan 2 from the Underhood Electrical Center. Is the right engine cooling fan running at high speed? | -- | ||||||||
54 | Locate and repair short to battery positive voltage in CKT 409. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
55 | Locate and repair short to battery positive voltage in CKT 532. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
56 |
Was a problem found? | -- | ||||||||
57 |
Was a problem found? | -- | ||||||||
58 |
Is the test light on? | -- | ||||||||
59 |
Is the test light ON? | -- | ||||||||
60 |
Was a problem found? | -- | ||||||||
61 |
Is the test light on? | -- | ||||||||
62 | Probe terminal A at the left engine cooling fan connector with a test light to battery positive voltage. Is the test light on? | -- | ||||||||
63 |
Is action complete? | -- | -- | |||||||
64 |
Is the test light on? | -- | ||||||||
65 |
Is action complete? | -- | -- | |||||||
66 | Probe Cool Fan 3 relay cavity 30 with a test light connected to ground. Is the test light on? | -- | ||||||||
67 | Locate and repair open in battery positive voltage circuit to Cool Fan 3 relay cavity 30. Refer to . Is action complete? | -- | -- | |||||||
68 |
Was a problem found? | -- | ||||||||
69 |
Was a problem found? | -- | ||||||||
70 | Replace Cool Fan 3 relay. Is action complete? | -- | -- | |||||||
71 |
Is the test light on? | -- | ||||||||
72 | Locate and repair open in battery positive voltage circuit to Cool Fan 2 cavity 85. Refer toRepair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
73 | Probe Cool Fan 2 cavity 87 in the Underhood Electrical Center with a test light to battery positive voltage. Is the test light on? | -- | ||||||||
74 | Locate and repair open in circuit between Cool Fan 2 cavity 87 in the Underhood Electrical Center and ground. Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
75 |
Was a problem found? | -- | ||||||||
76 | Replace the Cool Fan 2 in the Underhood Electrical Center. Is action complete? | -- | -- | |||||||
Replace the PCM. Important:: The replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming Is action complete? | -- | -- | ||||||||
78 | Repair open in the Cool Fan 3 Relay control circuit . Refer to Repair Procedures in Wiring Repairs . Is action complete? | -- | -- | |||||||
79 | Replace the left engine cooling fan motor. Refer to On-Vehicle Service in Cooling and Radiator. Is action complete? | -- | -- | |||||||
80 | Replace the right engine cooling fan motor. Refer to On-Vehicle Service in Cooling and Radiator. Is action complete? | -- | -- | |||||||
81 |
Observe the cooling fans. Are the cooling fans running? | -- | ||||||||
82 |
Are both cooling fans running at low speed? | -- | ||||||||
83 |
Are both cooling fans running at high speed? | -- | System OK |