GM Service Manual Online
For 1990-2009 cars only

Refer to

Ignition System, Knock Sensors


Object Number: 141969  Size: FS
Engine Controls Components
Powertrain Control Module Description
Fuel Control
Power, Ground, MIL, DLC
OBDII Symbol Description Notice
Handling Electrostatic Discharge Sensitive Parts Notice
Power Distribution Schematics

Refer to

Fuel Injectors


Object Number: 141975  Size: FS
Engine Controls Components
Powertrain Control Module Description
Indicator Lamps
Fuel Control
OBDII Symbol Description Notice
Handling Electrostatic Discharge Sensitive Parts Notice
.

Circuit Description

The Electronic Ignition system uses a waste spark method of spark distribution. The ignition control module (ICM) determines the correct coil sequence based on the CKP sync signal received from the crankshaft position sensor. Two spark plugs connected to the coil fire at the same time. The cylinder on the compression stroke (event cylinder) uses most of the coil's available voltage to fire the spark plug. The cylinder on the exhaust stroke (waste cylinder) uses the remaining coil energy to fire the spark plug.

During crank, the ICM monitors the 18X CKP and CKP sync signals. The ICM uses CKP sync signal to determine the correct cylinder pair to fire first. Only the ICM uses the CKP sync signal. The ICM does not pass the CKP signal to the PCM. While the ICM processes the CKP sync signal, the ICM also monitors the 18X CKP signal. The ICM uses the 18X signal for crankshaft position information and to generate 3X reference pulses. The ICM sends the 18X and 3X reference pulses to the PCM. When the PCM receives these pulses, the PCM energizes all six injectors to allow a priming shot of fuel for the cylinders. After priming the cylinders, the PCM shuts the injectors OFF for the next six, 3X reference pulses. This allows each cylinder a chance to use the fuel from the priming shot. During this waiting period, the PCM receives a camshaft position (CMP) signal pulse. The CMP signal allows the PCM to calculate true sequential fuel injection. If a loss of the CMP signal occur during start-up, the PCM still operates the fuel injectors sequentially. However, fuel injection occurs with a 1 in 6 chance that the injector sequencing is correct.

Diagnostic Aids

An intermittent may be caused by a poor connection, rubbed through wire insulation or a wire broken inside the insulation. Check for the following items:

    • Poor connection or damaged harness. Inspect the PCM harness and connectors for improper mating, broken locks, improperly formed or damaged terminals, poor terminal to wire connection, and damaged harness.
    • Faulty Engine Coolant Temperature Sensor. Using a scan tool, compare Engine Coolant Temperature with Intake Air Temperature on a completely cool engine. Engine Coolant Temperature should be within 10° C of Intake Air Temperature. If not, replace the ECT sensor. Refer to Engine Coolant Temperature Sensor Replacement .

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table:

  1. Determines if the ignition control module (ICM) is receiving the 18X CKP Reference signal. If the 18X CKP signal to the ICM is not present, there will be no RPM, spark, or fuel injector pulses.

  2. Ensures that the ICM has the proper voltage supply and ground.

  3. Verifies that the ICM is supplying the proper sensor feed voltage.

  4. Check for the proper operation of the CKP Sync signal, ICM and related spark system components. Without the CKP Sync signal the ICM is unable to properly sequence the ignition coils.

  5. If the 18X and CKP Sync signals to the ICM or the 18X and 3X reference signals to the ICM short together the vehicle will not start and run. However, there will be spark and fuel injector pulses.

  6. This vehicle is equipped with a PCM which utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed.

Engine Cranks But Will Not Run

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Important: Before proceeding with this diagnostic Table, ensure that the vehicle battery is fully charged.

Important: If any DTCs are stored as failed since code clear, diagnose the DTCs before continuing with this table.

  1. Check the fuses which supply ignition positive voltage to the following components:
  2. • Electronic ignition control module.
    • Fuel injectors.
  3. If either fuse is blown, locate and repair the short to ground in the affected ignition positive voltage circuit. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 3

3

  1. Turn OFF the ignition.
  2. Install a J 34730-1A Fuel Pressure Gauge at the fitting on the fuel rail.
  3. Turn ON the ignition.
  4. Observe the fuel pressure gauge.

Is the fuel pressure within the specified values and holding?

333-376 kPa (48-55 psi)

Go to Step 5

Go to Step 4

4

Is any fuel pressure indicated?

--

Go to Fuel System Pressure Test

Go to Fuel Pump Electrical Circuit Diagnosis

5

  1. Turn OFF the ignition.
  2. Remove the fuel pressure gauge from the fuel rail.
  3. Turn ON the ignition.
  4. With a scan tool, select the Engine Data 1 display.
  5. Observe the engine RPM while cranking the engine.

Does the scan tool indicate an engine RPM?

--

Go to Step 17

Go to Step 6

6

  1. Turn OFF the ignition.
  2. Disconnect the ignition control module (ICM).
  3. Turn ON the ignition.
  4. Connect a J 35616-200 Test Lamp between the ignition positive feed and ground circuits in the ICM connector.

Does the test lamp illuminate?

--

Go to Step 8

Go to Step 7

7

  1. Leave the ICM disconnected.
  2. Probe the ignition positive feed circuit at the ICM connector using a test lamp that is connected to a good ground.

Does the test lamp illuminate?

--

Go to Step 39

Go to Step 40

8

  1. Turn OFF the ignition.
  2. Reconnect the ICM.
  3. Disconnect the 18X crankshaft position (CKP) sensor.
  4. Turn ON the ignition.
  5. Measure the voltage between the sensor feed and sensor ground circuits in the 18X sensor connector using a J 39200 Digital Multimeter.

Is the voltage near the specified value?

B+

Go to Step 9

Go to Step 11

9

Measure the voltage between the sensor signal and sensor ground circuits in the 18X sensor connector using a DMM.

Is the voltage within the specified values?

6V-9V

Go to Step 10

Go to Step 14

10

Check for poor connections at the 18X sensor.

If a problem is found, repair as necessary. Refer to Intermittents and Poor Connections Diagnosis .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 41

11

Measure the voltage on the sensor feed circuit at the 18X sensor connector using a DMM that is connected to a good ground.

Is the voltage near the specified value?

B+

Go to Step 12

Go to Step 13

12

  1. Turn OFF the ignition. Leave the 18X sensor disconnected.
  2. Disconnect the ICM.
  3. Check the 18X sensor ground circuit for an open.

If a problem is found, repair as necessary. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 38

13

  1. Turn OFF the ignition.
  2. Leave the 18X sensor disconnected.
  3. Disconnect the ignition ICM.
  4. Check the 18X sensor feed circuit for an open or a short to ground.

If a problem is found, repair as necessary. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 41

14

  1. Leave the DMM connected.
  2. Turn OFF the ignition.
  3. Disconnect the ICM.
  4. Turn ON the ignition.

Is any voltage present?

--

Go to Step 15

Go to Step 16

15

Locate and repair the short to voltage on the 18X sensor signal circuit. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

16

  1. Turn OFF the ignition.
  2. Disconnect the ICM.
  3. Turn ON the ignition.
  4. Check the 18X signal circuit for the following condition(s):
  5. • An open.
    • Short to ground or sensor ground.

If a problem is found, repair as necessary. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 38

17

  1. Turn OFF the ignition.
  2. Disconnect all of the fuel injectors.
  3. Turn ON the ignition.
  4. Observe the J 34730-2C Fuel Injector Test Lamp when installed in each injector connector.

Did the injector test lamp illuminate for any of the injectors?

--

Go to Step 18

Go to Step 19

18

  1. Leave the fuel injectors disconnected.
  2. Turn OFF the ignition.
  3. Disconnect the PCM.
  4. Turn ON the ignition.
  5. Observe the injector test lamp in the injector connectors.

Was the test lamp illuminated for any of the injectors?

--

Go to Step 43

Go to Step 46

19

  1. Leave the fuel injectors disconnected.
  2. Leave the injector test lamp installed in the injector connector.
  3. Observe the injector test lamp while cranking the engine (repeat for each injector).

Did the injector test lamp blink for each injector?

--

Go to Step 24

Go to Step 20

20

Did the injector test lamp blink for any of the injectors?

--

Go to Step 21

Go to Step 22

21

  1. Turn OFF the ignition.
  2. Leave the injectors disconnected.
  3. Disconnect the PCM.
  4. Check for an open in the fuel injector control circuit(s) associated with the injector test lamp that did not blink.

If a problem is found, repair as necessary. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 44

22

  1. Leave the fuel injectors disconnected.
  2. Turn ON the ignition.
  3. Probe the ignition positive voltage feed circuit at each injector connector using a J 35616-200 Test Lamp that is connected to a good ground.

Does the test lamp illuminate?

--

Go to Step 24

Go to Step 23

23

Locate and repair the open ignition positive feed circuit to the fuel injectors. Refer to Wiring Repairs .

Is action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

24

  1. Turn OFF the ignition.
  2. Disconnect a spark plug wire from the spark plug.
  3. Install J 26792 Spark Tester in the end of the spark plug wire.
  4. Jumper the companion cylinder ignition wire to engine ground. The companion cylinder is the cylinder that shares the same ignition coil (i.e. 1/4, 2/5, 3/6).
  5. Crank the engine while observing the spark tester. Spark should be observed.
  6. Repeat the above test for each ignition wire, noting any cylinders that do not have spark.

Is spark available at all cylinders?

--

Go to Step 34

Go to Step 25

25

Is spark available at any cylinder?

--

Go to Step 30

Go to Step 26

26

  1. Turn OFF the ignition.
  2. Disconnect the 18X sensor.
  3. Turn ON the ignition.
  4. Measure the voltage on the CKP Sync signal circuit using a J 39200 Digital Multimeter that is connected to a good ground.

Is the voltage near the specified value?

6V-9V

Go to Step 27

Go to Step 28

27

Check for poor connections at the 18X sensor.

If a problem is found, repair as necessary. Refer to Intermittents and Poor Connections Diagnosis .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 41

28

  1. Turn OFF the ignition.
  2. Disconnect the ICM.
  3. Turn ON the ignition.
  4. Check the CKP Sync signal circuit for a short to voltage or the 18X sensor feed circuit.

If a problem is found, repair as necessary. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 29

29

  1. Turn OFF the ignition.
  2. Disconnect the ICM.
  3. Turn ON the ignition.
  4. Check for the following circuit condition(s):
  5. • The CKP Sync signal circuit for a short to ground or sensor ground.
    • An open CKP Sync signal circuit.

If a problem is found, repair as necessary. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 38

30

  1. Remove and visually/physically inspect the ignition coil(s) and the ignition wires associated with the cylinders that did not have spark.
  2. Ensure that the ignition wires, boots, coil(s), and coil towers are free of cracks and carbon tracking.

If a problem is found, replace the damaged ignition component(s). Refer to Ignition Coil Replacement .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 31

31

Measure the ignition coil secondary resistance using a DMM.

If any resistance is outside the specified values, replace the malfunctioning ignition coil(s) as necessary. Refer to Ignition Coil Replacement .

Did you find and correct the condition?

5K-8K ohms (5000 - 8000 ohms)

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 32

32

Measure the resistance of the ignition wires associated with the cylinders that did not have spark using a DMM.

Replace the ignition wire(s) that measure greater than the specified value. Refer to Ignition Coil Replacement .

Did you find and correct the condition?

600 ohms/ft

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 33

33

  1. Connect a J 35616-200 Test Lamp across the ignition module primary circuit (between the electronic ignition control module terminals) for the coil(s) associated with the cylinders which did not have spark.
  2. Observe the test lamp while cranking the engine.

Does the test lamp blink continuously while the engine is being cranked?

--

Go to Step 45

Go to Step 42

34

  1. Remove the spark plugs from all of the cylinders. Refer to Spark Plug Replacement in Engine Electrical.
  2. Visually/physically inspect the spark plug electrodes.

Did the spark plug inspection reveal excessive fouling?

--

Go to Base Engine Misfire Diagnosis in Engine Mechanical

Go to Step 35

35

Refer to Diagnostic Aids to check for the following condition(s):

    • A short between the 18X CKP and CKP Sync signal inputs to the ICM.
    • A short between the 18X and 3X reference signal inputs to the PCM.
    • Skewed ECT sensor.
    • Skewed or unresponsive MAP sensor.

If a problem is found, repair as necessary. Refer to Wiring Repairs .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 36

36

Test the fuel for contamination. Refer to Alcohol/Contaminants-in-Fuel Diagnosis .

If a problem is found, clean the fuel system and correct the contaminated fuel conditions as necessary.

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 37

37

Repair the engine mechanical problem. Refer to Base Engine Misfire Diagnosis in Engine Mechanical to diagnose the following condition(s):

    • Bent push rods.
    • Malfunctioning or incorrect camshaft.
    • Leaking or sticky valves or rings.
    • Excessive valve deposits.
    • Loose or worn rocker arms.
    • Weak valve springs.
    • Incorrect valve timing.
    • Leaking head gasket.

Is the action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

38

Check for poor connections at the ICM.

If a problem is found, repair as necessary. Refer to Intermittents and Poor Connections Diagnosis .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 42

39

Locate and repair the open in the ICM ground circuit. Refer to Wiring Repairs .

Is the action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

40

Locate and repair the open in the ignition positive feed circuit to the ICM. Refer to Wiring Repairs .

Is the action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

41

Replace the 18X CKP sensor. Refer to Crankshaft Position Sensor Replacement .

Is the action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

42

Replace the ICM.

Refer to Ignition Control Module Replacement .

Is the action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

43

Locate and repair the short to ground in the fuel injector control circuit(s) associated with the injector test lamp(s) that stayed illuminated. Refer to Wiring Repairs .

Is the action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

44

Check for poor connections at the PCM.

If a problem is found, repair as necessary. Refer to Intermittents and Poor Connections Diagnosis .

Did you find and correct the condition?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

Go to Step 46

45

Replace the ignition coil(s) associated with the cylinder(s) that did not have spark. Refer to Ignition Coil Replacement .

Is the action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--

46

Important: Replacement PCM must be reprogrammed.

Refer to Powertrain Control Module Replacement/Programming .

Replace the PCM.

Is action complete?

--

Go to Powertrain On Board Diagnostic (OBD) System Check

--