Step | Action | Value(s) | Yes | No | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Was the Hydraulic Brake Diagnostic System Check performed? | -- | Go to Step 2 | |||||||||||||
2 | Test the park brake lever for proper operation by doing the following:
Did the park brake warning lamp turn off and the pedal return to its original height? | -- | Go to Step 4 | Go to Step 3 | ||||||||||||
3 |
Is the repair complete? | -- | -- | |||||||||||||
4 |
Does the engine rpm increase without the vehicle moving? | -- | Go to Step 5 | Go to Step 7 | ||||||||||||
5 | Inspect the park brake cables for corrosion, kinks, or interference with other components. Are the park brake cables corroded, kinked, or interfering with other components? | -- | Go to Step 6 | Go to Step 7 | ||||||||||||
6 | Realign or replace the park brake cable(s). Refer to Parking Brake Front Cable Replacement or to Parking Brake Rear Cable Replacement - Left Side or to Parking Brake Rear Cable Replacement - Right Side in Park Brake. Is the repair complete? | -- | -- | |||||||||||||
7 |
Do any of the above conditions exist? | -- | Go to Step 8 | Go to Step 9 | ||||||||||||
8 | Replace the brake shoe linings. Refer to Brake Shoe Replacement in Drum Brakes. Is the repair complete? | -- | -- | |||||||||||||
9 | Inspect the brake shoe mounting hardware and springs for corrosion or binding. Is the mounting hardware or springs corroded or binding? | -- | Go to Step 10 | Go to Step 11 | ||||||||||||
10 | Replace the mounting hardware or springs as necessary. Is the repair complete? | -- | -- | |||||||||||||
11 | Inspect the park brake lever for corrosion and free movement without binding. Does the park brake lever bind? | -- | Go to Step 12 | Go to Step 13 | ||||||||||||
12 | Clean the park brake lever components and check for proper movement. If the park brake lever still does not move freely, replace the park brake lever. Refer to Park Brake Lever Assembly Replacement in Park Brake. Is the repair complete? | -- | -- | |||||||||||||
13 | Inspect the disc brake caliper guide pins for corrosion. Refer to Brake Pad Inspection in Disc Brakes. Are the guide pins corroded? | -- | Go to Step 14 | Go to Step 15 | ||||||||||||
14 | Replace the guide pins as necessary. Is the repair complete? | -- | -- | |||||||||||||
15 |
Is there damage to the piston or caliper bore? | -- | Go to Step 16 | Go to Step 17 | ||||||||||||
16 | Replace the piston or the caliper as needed. Is the repair complete? | -- | -- | |||||||||||||
17 |
Is the brake pedal binding? | -- | Go to Step 18 | Go to Step 19 | ||||||||||||
18 | Disassemble and realign or replace components as necessary. Is the repair complete? | -- | -- | |||||||||||||
19 | Inspect the brake pedal for interference with other components. Inspect the brake pedal area for the following:
Are there any loose or interfering components? | -- | Go to Step 20 | Go to Step 21 | ||||||||||||
20 | Realign or reposition components as necessary. Is the repair complete? | -- | -- | |||||||||||||
21 |
Are the brake hoses or the brake pipes collapsed, bent, or kinked? | -- | Go to Step 22 | Go to Step 23 | ||||||||||||
22 | Reroute or replace the brake hoses or pipes as necessary. Refer to Front Brake Hose Replacement , Rear Brake Hose Replacement or ISO Flares Replacement . Is the repair complete? | -- | -- | |||||||||||||
23 |
Does the fluid surface in the forward reservoir show movement, or spouting? | -- | Go to Step 24 | Go to Step 25 | ||||||||||||
24 |
Does the booster output rod move? | -- | Go to Step 27 | Go to Step 26 | ||||||||||||
25 | Replace the master cylinder. Refer to Master Cylinder Replacement . Is the repair complete? | -- | -- | |||||||||||||
26 | Replace the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement . Is the repair complete? | -- | -- | |||||||||||||
27 |
Is the brake fluid contaminated? | -- | Go to Step 28 | Go to Step 29 | ||||||||||||
28 |
Is the repair complete? | -- | -- | |||||||||||||
29 | Inspect the master cylinder outlet ports for restricted passages. Refer to Hydraulic Brake System Bleeding . Are the outlet ports restricted? | -- | Go to Step 30 | Go to Step 31 | ||||||||||||
30 |
Is the repair complete? | -- | -- | |||||||||||||
31 | Inspect the brake pipes and the brake hoses for restricted passages. Refer to Hydraulic Brake System Flushing . Inspect for the following:
Do any of the above conditions exist? | -- | Go to Step 32 | Go to Step 33 | ||||||||||||
32 |
Is the repair complete? | -- | -- | |||||||||||||
33 | Verify proper brake system operation. Does the original condition still exist? | -- | Go to Step 1 | System OK |