Removal Procedure
Caution: When you are performing service on or near the SIR components or the
SIR wiring, you must disable the SIR system. Refer to Disabling the SIR System.
Failure to follow the correct procedure could cause air bag deployment,
personal injury, or unnecessary SIR system repairs.
Caution: Before servicing any electrical component, the ignition and start switch must be in the OFF or LOCK position and all electrical loads
must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury
and/or damage to the vehicle or its components.
- Remove the instrument panel trim pad. Refer to
Instrument Panel Trim Pad Replacement
.
- Disconnect the fuse blocks from the cross vehicle beam.
- Remove the instrument panel/right air distribution duct and the
instrument panel/left/center air distribution duct. Refer to
Auxiliary Air Distributor Duct Replacement
in Heating, Ventilation and Air Conditioning.
- Disconnect the wiring harness from the knee bolster.
- Remove the passenger knee bolster bracket. Refer to
Passenger Knee Bolster Bracket Replacement
.
- Remove the steering column. Refer to
Steering Column Replacement
in Steering Wheel and Column-Tilt.
- Position the body control module away from the cross vehicle beam.
- Remove the stoplamp switch. Refer to
Stop Lamp Switch Replacement
in Hydraulic Brakes.
- Remove the cruise release switch. Refer to
Cruise Control Release Switch Replacement
in Cruise Control.
- Disconnect the booster push rod from the brake pedal.
- Remove the brake pedal bolt and the brake pedal. Refer to
Brake Pedal Replacement
in Hydraulic Brakes.
- Remove the brake pedal brace bolts from the cross vehicle beam.
Refer to
Brake Pedal Replacement
in Hydraulic Brakes.
- Disconnect any ground wires, as necessary.
- Reposition the IP wiring harness.
- Remove the bracket bolts from the HVAC
module center support.
- Reposition the vacuum harness.
- Remove the bracket from the HVAC module center support.
- Remove the brackets bolts from the HVAC
module upper support.
- Remove the right and the left cross vehicle
beam bolts.
- Reposition the cross vehicle beam.
- Remove the right/defrost IP air duct from the cross vehicle beam.
Refer to
Auxiliary Air Distributor Duct Replacement
in Heating, Ventilation and Air Conditioning.
Installation Procedure
- Install the right/defrost IP air duct
to the cross vehicle beam. Refer to
Auxiliary Air Distributor Duct Replacement
in Heating,
Ventilation and Air Conditioning.
- Install the cross vehicle beam to the vehicle.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the right and the left cross vehicle beam bolts in sequence.
Tighten
Tighten the bolts in the sequence shown to 25 N·m (18 lb ft).
- Install the bolts to the HVAC module
upper support bracket.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the bracket to the HVAC module
center support.
- Install the bracket bolts in sequence to the HVAC module center
support.
Tighten
Tighten the bolts in sequence to 10 N·m (89 lb in).
- Reposition the vacuum harness to the original position.
- Reposition the IP wiring harness to the original position.
- Connect any disconnected ground wires.
- Install the brake pedal brace bolts to the cross vehicle beam.
Refer to
Brake Pedal Replacement
in Hydraulic Brakes.
- Install the brake pedal and the brake pedal bolt. Refer to
Brake Pedal Replacement
in Hydraulic Brakes.
- Install the booster push rod to the brake pedal.
- Install the cruise release switch. Refer to
Cruise Control Release Switch Replacement
in Cruise Control.
- Install the stoplamp switch. Refer to
Stop Lamp Switch Replacement
in Hydraulic Brakes.
- Install the body control module.
- Install the steering column. Refer to
Steering Column Replacement
in Steering Wheel and Column-Tilt.
- Install the bracket to the passenger knee bolster. Refer to
Passenger Knee Bolster Bracket Replacement
.
- Install the fuse blocks to the cross vehicle beam.
- Install the IP/right air distribution duct and the IP/left/center
air distribution duct. Refer to
Auxiliary Air Distributor Duct Replacement
in Heating, Ventilation
and Air Conditioning.
- Install the IP trim pad. Refer to
Instrument Panel Trim Pad Replacement
.