Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
---|---|---|---|---|
Fuel Level Sensor Reference Voltage Circuit | P0462 | -- | -- | P0461 |
Fuel Level Sensor Signal Circuit | P0462 | P0463 1 P0464 | P0463 | P0461 |
Fuel Level Sensor Low Reference Circuit | -- | P0463 1 P0464 | P0463 | P0461 |
1. Fuel Gage Inaccurate or Inoperative |
The fuel level sensor changes resistance in response to the fuel level. The engine control module (ECM) monitors the signal circuit of the fuel level sensor in order to determine the fuel level. When the fuel tank is full, the sensor resistance is low and the ECM senses a low signal voltage. When the fuel tank is empty, the sensor resistance is high and the ECM senses a high signal voltage. The ECM uses the signal circuit of the fuel level sensor in order to calculate the percentage of remaining fuel in the tank. The ECM sends the fuel level percentage via GMLAN serial data circuit to the instrument cluster in order to control the fuel gage. Then fuel information is also used for misfire and evaporative emission (EVAP) diagnostics.
• | The ignition is ON, with the engine running. |
• | The system voltage is between 9-16 volts. |
• | The sender output is less than 0.39 volt. |
• | The above condition is present for greater than 30 seconds. |
• | The fuel gage defaults to empty. |
• | The low fuel indicator illuminates. |
• | The ECM records the operating conditions at the time that the diagnostic test fails. The ECM displays the failure information in the Failure Records on the scan tool |
• | The DTC becomes history when the conditions for setting the DTC are no longer present. |
• | The history DTC clears after 40 malfunction-free warm-up cycles. |
• | The ECM receives a clear code command from the scan tool. |
• | Engine Controls Schematics for the 2.2L engine |
• | Engine Controls Schematics for the 2.4L engine |
• | Engine Control Module Connector End Views for the 2.2L engine |
• | Engine Control Module Connector End Views for the 2.4L engine |
Ignition ON, observe the scan tool Fuel Tank Level Remaining parameter. The reading should be between 4 percent and 98 percent.
⇒ | If greater than 4 percent, test the signal circuit for a short to ground. If the circuit tests normal, replace the ECM. |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Fuel Level Sensor Replacement for the 2.2L engine |
• | Fuel Level Sensor Replacement for the 2.4L engine |
• | Control Module References for the ECM replacement, setup, and programming |