GM Service Manual Online
For 1990-2009 cars only

Ambient Air Temperature

Heater Air Temperature

-18°C (0°F)

54°C (130°F)

-4°C (25°F)

59°C (139°F)

10°C (50°F)

64°C (147°F)

24°C (75°F)

68°C (155°F)

Step

Action

Value(s)

Yes

No

1

Did you perform the Heater Blower Controls System Check?

--

Go to Step 2

Go to Heater Blower Controls System Check

2

  1. Inspect the following items:
  2. • The coolant level
    • The belts
    • The belt tension
    • The surge tank cap
  3. Inspect the hoses for leaks or kinks.
  4. Adjust the heater control to the HEATER mode.
  5. Set the blower control to the HIGH position.
  6. Set the temperature control to the FULL HOT position.
  7. Turn the ignition switch to the ON position.
  8. Inspect for airflow out of the heater outlet.
  9. Inspect the outlet attachment.

Is the airflow high?

--

Go to Step 3

Go to Step 21

3

Inspect the blower speeds for a change in the airflow.

Does the speed of the airflow change?

--

Go to Step 4

Refer to Heater Blower Controls System Check

4

  1. Adjust the heater control to the HEATER mode.
  2. Set the blower control to the HIGH position.
  3. Set the temperature control to the FULL HOT position.
  4. Caution: The cooling system is pressurized when hot.

  5. After the engine is sufficiently cool, remove the cooling system pressure cap.
  6. Start the engine. Idle the engine until the upper radiator hose is warm.
  7. Install the pressure cap.
  8. With the engine warm, drive the vehicle at 48 kph (30 mph). Ensure that the total warm up time equals 20 minutes.
  9. Use a thermometer in order to measure the ambient air temperature.
  10. Measure the discharge air temperature at the heater outlet.
  11. Compare the 2 temperatures to the above chart.

Is the heater temperature low according to the chart?

--

Go to Step 6

Go to Step 5

5

  1. Inspect the vehicle for air leaks at the following areas:
  2. • The dash
    • The heater cases
    • The vents
  3. Inspect under the seat for obstructions.
  4. Repair any leaks or obstructions as needed.

Does the condition persist?

--

Go to Step 6

Go to Heater Blower Controls System Check

6

  1. Turn the ignition switch to the ON position.
  2. Move the temperature control from the FULL COLD position to the FULL HOT position.
  3. Listen for the temperature valve operation.

Does the temperature valve appear to be operating?

--

Go to Step 7

Go to Step 18

7

Verify the temperature valve operation.

Is the temperature valve operating?

--

Go to Step 9

Go to Step 8

8

Inspect for the following conditions. Repair the components as needed:

    • A valve restriction
    • A valve disconnected from the temperature valve motor

Does the condition persist?

--

Go to Step 9

Go to Heater Blower Controls System Check

9

  1. Set the temperature control to the FULL HOT position.
  2. Start the vehicle.
  3. Warm the vehicle to operating temperature.
  4. Feel the inlet hose and the outlet hose.

Are both hoses warm?

--

Go to Step 10

Go to Step 13

10

Inspect the thermostat for the following conditions:

    • Proper installation
    • Proper seating

Is the installation OK?

--

Go to Step 11

Go to Step 12

11

Replace the thermostat.

Did you complete the repair?

--

Go to Heater Blower Controls System Check

--

12

Reinstall the thermostat. Verify proper installation.

Did you complete the repair?

--

Go to Heater Blower Controls System Check

--

13

The outlet hose is hot and the inlet hose is warm.

  1. Remove the hoses at the heater core.
  2. Inspect for proper installation of the hoses.

Are the hoses installed in reverse?

--

Go to Step 14

Go to Step 15

14

  1. Properly install the hoses.
  2. Retest the system.

Does the condition persist?

--

Go to Step 15

Go to Heater Blower Controls System Check

15

  1. Backflush the heater core.
  2. Drain the engine coolant.
  3. Replace the engine coolant.
  4. Retest the system.

Are both hoses warm?

--

Go to Step 16

Go to Step 17

16

Replace the heater core.

Did you complete the repair?

--

Go to Heater Blower Controls System Check

--

17

Is the inlet hose hot and the outlet hose warm?

--

Go to Heater Blower Controls System Check

--

18

Inspect the connection on the temperature valve actuator.

Is the temperature valve actuator connected?

--

Go to Step 20

Go to Step 19

19

Connect the temperature valve actuator. Verify proper operation of the system.

Is the system operating properly?

--

Go to Heater Blower Controls System Check

--

20

Inspect the following components:

    • The actuator electrical circuit
    • The cable linkage

Repair or replace the components as needed.

Is the system operating properly?

--

Go to Heater Blower Controls System Check

--

21

The airflow is low or nonexistent.

Perform the HVAC functional inspection.

Does the condition persist?

--

Go to Step 22

Go to Heater Blower Controls System Check

22

Inspect the airflow out of the following outlets:

    • The defroster outlets
    • The vent outlets

Is the airflow out of the defroster outlets or the vent outlets high?

--

Go to Step 23

Go to Step 24

23

Inspect for the following conditions:

    • A restricted heater defroster valve
    • A restricted mode valve

Repair or replace the valves as needed.

Did you complete the repair?

--

Go to Heater Blower Controls System Check

--

24

The airflow out of the defroster outlets or the vent outlets is low or nonexistent.

  1. Switch the mode to DEFROSTER.
  2. Inspect the airflow.

Is the defroster airflow OK?

--

Go to Step 25

Go to Step 26

25

  1. Remove the heater outlet.
  2. Inspect the heater for obstructions.
  3. Remove any obstructions as needed.

Does the system operate properly?

--

Go to Heater Blower Controls System Check

--

26

Inspect the blower speeds for airflow changes.

Are the speed changes OK?

--

Go to Step 27

Go to Electrical Diagnosis

27

Inspect the system for obstructions at the blower inlet and the plenum.

Did you find any obstructions?

--

Go to Step 28

Go to Step 29

28

Remove the obstructions as needed.

Does the system operate properly?

--

Go to Heater Blower Controls System Check

--

29

  1. Set the blower to the HIGH position.
  2. Move the temperature control from the FULL HOT position to the FULL COLD position.
  3. Listen for a change in the air flow.

Did a change in the airflow occur?

--

Go to Step 30

Go to Step 31

30

Inspect the system for an obstruction between the blower and the system outlets. Remove any obstruction as needed.

Does the system operate properly?

--

Go to Heater Blower Controls System Check

--

31

Inspect the temperature valve and the actuator for proper operation. Repair the components as needed.

Does the system operate properly?

--

Go to Heater Blower Controls System Check

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