Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the steering
column support assembly (3) to the telebearing and jacket assembly (2)
by using the 4 TORX® head screws (1).
Tighten
Tighten the screws to 17 N·m (13 lb ft).
- Install the tilt actuator
asm (2) to the steering column support assembly (1) and secure
by using the 4 TORX® head screws (3).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Install the anti rotation
ball (1), shoulder bolt (3), compression spring (4) and
the retaining ring (5) to the steering column support assembly (2).
- Install the telescope
actuator assembly (3) to the telebearing and jacket assembly (1)
by using the 4 TORX® head screws (2).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Install the centering
sphere (1) and the joint preload spring (2) using J 41688
. Lubricate the centering sphere (1)
with lithium grease.
- Compress the centering
sphere and joint preload spring. Rotate the driver 90 degrees in the
clockwise direction until the arms lock in place.
- Install the race and upper
shaft assembly (1). Rotate the race and upper shaft assembly 90 degrees.
- Remove the race and upper
shaft assembly with the J 41688
.
Once removed, you may remove the race and upper shaft assembly with the centering
sphere.
- Apply lithium grease to
the exposed shaft engagement areas (1) and then install the lower steering
shaft assembly (2).
- Install the lower steering
shaft assembly (1) into the steering column tilt head assembly.
- Install the steering column
tilt head assembly (2).
- Install the 2 pivot pins (1) using J 21854-01
.
- Lubricate the pivot pins (1)
with lithium grease.
- Firmly seat each pivot pin (1) into the steering column
tilt head assembly.
- Stake the steering column support assembly in 3 locations
around each pivot pin.
- Install the ball stud (2)
through the opening at the end of the tilt actuator assembly (1) located
on the steering column tilt head assembly (3). Lubricate the ball stud (2)
with grease #774 VLF.
- Install the turn signal
and multifunction switch assembly (1) with the cruise control switch
assembly and secure by using the 2 pan head tapping screws (2).
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install and align the
adapter and bearing assembly (1).
- Install the lower bearing seat (3). The lower bearing seat
must be in contact with the adapter and bearing assembly (1).
- Install the lower bearing spring (2).
- Install the lower spring
retainer (1). Press the spring retainer onto the lower steering shaft
assembly to 36 MM from the end of the adapter and bearing assembly.
Important: The lower steering shaft assembly must be rotated to the center position
or 12 o'clock position.
- Install the dual triangle sensor assembly (1).
22.1. | Rotate the center of the sensor until the pin slides into the
locating hole. It may take up to 5 revolutions. |
22.2. | Push the sensor onto the lower steering shaft assembly until the
sensor locating finger falls into the slot on the lower steering shaft assembly. |
- Install the sensor retainer (1).
Align the slots of the sensor retainer (1) to the ribs of the adapter
and bearing assembly. Push the sensor retainer (1) until it contacts
the dual triangle sensor assembly.
- Install the steering shaft seal (2).
- Install the blue (1)
connector.
- Install the cruise control switch assembly. Refer to
Cruise Control Switch Assembly - Pivot and Pulse
.