Tools Required
J 44363
Sunroof
Alignment Pins
Removal Procedure
Notice: Use care when removing and installing the headliner. If reusing the headliner lay the headliner down flat on a clean surface. Excessive bending will
damage the headliner.
- Remove the headliner. Refer to
Headlining Trim Panel Replacement
in Interior Trim.
- If reinstalling the original sunroof, cycle the glass panel to
the rear.
If replacing the sunroof with a new replacement unit, remove the sunroof
glass panel. Refer to
Sunroof Glass Panel Replacement
.
- Disconnect the electrical harness.
- Cut the tie wraps from
the drain hoses.
- Remove the drain hoses from the sunroof module.
- Remove the sunroof module
to the roof fasteners (1).
- Remove the sunroof module.
Installation Procedure
- Position the sunroof module
into the roof opening.
- Hand start the sunroof module fasteners into the roof.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Use the
J 44363
in order to align the sunroof to the
sunroof opening. Install the alignment pins through the sunroof alignment
holes (2) into the roof alignment holes.
Tighten
Tighten the sunroof module to roof fasteners to 9 N·m (80 lb in).
- Remove the alignment pins.
- Install the drain hoses
to the drain spouts on the sunroof module.
Important: When installing the new drain hose tie wraps, position the tie wraps
to maintain clearance between the tie wraps and the headliner.
- Secure the drain hoses to the sunroof module with new tie wraps.
- Connect the electrical harness to the sunroof module.
- If the sunroof glass panel was removed, install the sunroof glass
panel. Refer to
Sunroof Glass Panel Replacement
.
- Adjust the sunroof glass panel. Refer to
Sunroof Window Height and Opening Fit Adjustment
.
- Verify proper operation of the sunroof.
- Install the headliner. Refer to
Headlining Trim Panel Replacement
in Interior Trim.