Brake Pedal Replacement LHD

1. Remove the IP assembly. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gauges and Console.



2. Disconnect the electrical connectors (3) from the switches (2).



3. Remove the pushrod retainer (2) and washer (1) from the pushrod pin.



4. Remove the brake pedal nuts from the cowl (1).
5. Remove the brake pedal fasteners from the booster studs (2 and 3).
6. Remove the pedal assembly.

1. Install the brake pedal assembly onto the booster studs, then install the booster stud nuts (2 and 3).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

Tighten
Tighten the brake pedal to booster stud nuts to 32 N·m (24 lb ft).

2. Install the brake pedal nuts onto the cowl studs (1).

Tighten
Tighten the cowl stud fasteners to 16 N·m (12 lb ft).

3. Apply lubricant, GM P/N 9985164 or equivalent, to pushrod pin.



4. Install pushrod onto pushrod pin. Secure with spacer (1) and retainer (2).



5. Connect the electrical connectors (3) to the switches (2).
6. Install the IP assembly. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gauges and Console.

Brake Pedal Replacement RHD

1. Remove the I/P assembly. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gauges and Console.



2. Disconnect the electrical connectors (3) from the switches (2).
3. Remove brake pedal bracket mounted switches.



4. Remove the pushrod retainer (2) and washer (1) from the pushrod pin.



5. Remove the brake pedal nuts from the cowl.
6. Remove the brake pedal fasteners from the booster studs.
7. Remove the pedal assembly.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

1. Install the brake pedal assembly onto the booster studs then install the booster stud nuts.

Tighten
Tighten the brake pedal to booster stud nuts to 33 N·m (24 lb ft)

2. Install the brake pedal nuts onto the cowl studs.

Tighten
Tighten the cowl stud fasteners to 16 N·m (12 lb ft).

3. Apply lubricant, GM P/N 9985164 or equivalent, to pushrod pin.



4. Install pushrod onto pushrod pin. Secure with spacer (1) and retainer (2).



5. Install Brake pedal mounted switches.
6. Connect the electrical connectors (3) to the switches (2).
7. Install the I/P assembly. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gauges and Console.