Table 1: | Injector Balance Test Example |
Table 2: | Fuel Injector Balance Test Procedure |
The scan tool first energizes the fuel pump and then the injectors for a precise amount of time allowing a measured amount of fuel into the manifold. This causes a drop in system fuel pressure that can be recorded and used to compare each injector.
Any fuel injector that significantly (more than 10 kPa) requires service.
Cylinder (s) | 1 | 2 | 3 | 4 | 5 and 6 | 7 and 8 |
---|---|---|---|---|---|---|
1st Reading | 333 kPa (48 psi) | 333 kPa (48 psi) | 333 kPa (48psi) | 333 kPa (48psi) | 333 kPa (48 psi) | 333 kPa (48 psi) |
2nd Reading | 166 kPa (24psi) | 151 kPa (22 psi) | 159 kPa (23 psi) | 179 kPa (26 psi) | 166 kPa (24 psi) | 166 kPa (24 psi) |
Amount of Drop | 166 kPa (24 psi) | 179 kPa (26 psi) | 172 kPa (25 psi) | 151 kPa (22 psi) | 166 kPa (24 psi) | 166 kPa (24 psi) |
Average Range: 156-176 kPa (22.5-25.5 psi) | Injector OK | Faulty injector - too much fuel drop | Injector OK | Faulty injector - too little fuel drop | Injector OK | Injector OK |
The numbers below refer to the step numbers on the diagnostic table.
Caution: Wrap a shop towel around the fuel pressure connection in order to reduce the risk of fire and personal injury. The towel will absorb any fuel leakage that occurs during the connection of the fuel pressure gage. Place the towel in an approved container when the connection of the fuel pressure gage is complete.
The engine coolant temperature must be below the operating temperature in order to avoid irregular fuel pressure readings due to Hot Soak fuel boiling.
The fuel pressure should be within the specified range. If the fuel pressure is not within the specified range, refer to Fuel System Pressure Test.
The fuel pressure should reach a steady value. If the fuel pressure does not reach a steady value, refer to Fuel System Pressure Test.
If the pressure drop value for each fuel injector is within 10 kPa (1.5 psi) of the average pressure drop value, the fuel injectors are flowing properly. Calculate the pressure drop value for each fuel injector by subtracting the second pressure reading from the first pressure reading.
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Did you perform the Powertrain On Board Diagnostic (OBD) System Check? | -- | ||
2 | Did you perform the Fuel Injector Coil Test Procedure? | -- | Go to Fuel Injector Solenoid Coil Test - Engine Coolant Temperature Between 10-35 Degrees C (50-95 Degrees F) or Fuel Injector Solenoid Coil Test - Engine Coolant Temperature Outside 10-35 Degrees C (50-95 Degrees F) | |
3 | Is the engine coolant temperature above the specified value? | 94°C (201°F) | ||
4 | Allow the engine to cool below the specified value. Is the engine coolant temperature below the specified value? | 94°C (201°F) | -- | |
5 |
Caution: Wrap a shop towel around the fuel pressure connection in order to reduce the risk of fire and personal injury. The towel will absorb any fuel leakage that occurs during the connection of the fuel pressure gage. Place the towel in an approved container when the connection of the fuel pressure gage is complete. Important: The fuel pump will run for approximately 2 seconds. Repeat step 8 as necessary in order to achieve the highest possible fuel pressure. Is the fuel pressure within the specified limits? | 284-325 kPa (41-47 psi) | ||
6 | After the fuel pump stops, the fuel pressure may vary slightly, then should hold steady. Does the fuel pressure remain constant within the specified value? | 284-325 kPa (41-47 psi) | ||
7 |
Does any fuel injector have a pressure drop value that is either higher than the average pressure drop or lower than the average pressure drop by the specified value? | 10 kPa (1.5 psi) | Go to Symptoms | |
8 |
Notice: Do not repeat any portion of this test before running the engine in order to prevent the engine from flooding. Re-test any fuel injector that does not meet the specification. Refer to the procedure in step 7. Does any fuel injector still have a pressure drop value that is either higher than the average pressure drop or lower than the average pressure drop by the specified value? | 10 kPa (1.5 psi) | Go to Symptoms | |
9 | Replace the faulty fuel injector(s). Refer to Fuel Injector Replacement . Is the replacement complete? | -- | System OK | -- |