GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 367495  Size: SH
  1. Open the fuel filler door (1).
  2. Remove the fuel filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  3. Mark the location of the door hinge (2) in order to assure proper alignment after reassembly.
  4. Remove the 2 nuts (3).
  5. Remove the door (1).

Installation Procedure


    Object Number: 367495  Size: SH
  1. Position the door (1) to the alignment marks made during removal.
  2. Install the 2 nuts (3) in order to secure the door (1).
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Adjust the alignment of the door, as necessary.
  5. Tighten
    Tighten the 2 nuts (3) to 10 N·m (88.5 lb in).

  6. Install the fuel filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  7. Close the fuel filler door (1).