Surges and/or Chuggles Symptom
Step
| Action
| Value(s)
| Yes
| No
|
Definition: Engine power variation
under steady throttle or cruise. The vehicle speeds up and slows down with
no change in the accelerator pedal.
|
1
| Did you perform
the Powertrain On-Board Diagnostic (OBD) System Check?
| --
|
Go to Step 2
| Go to the
Powertrain On Board Diagnostic (OBD) System Check
|
2
|
- Perform a bulletin search.
- If a bulletin that addresses the symptom is present, correct the
condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
| --
|
Go to Step 22
|
Go to Step
3
|
3
| Did you perform the visual/physical check?
| --
|
Go to Step 4
| Go to
Symptoms
for the Visual /Physical Check
|
4
| Be sure
that the driver understands the Transmission torque converter clutch and the
A/C compressor operation as explained in the owner's manual. Inform
the customer how the TCC and the A/C clutch operates.
Is the customer experiencing a normal condition?
| --
| System OK
|
Go to Step 5
|
5
|
- Check the Heated Oxygen Sensors (HO2S). The Heated Oxygen Sensors
(HO2S) should respond quickly to the different throttle positions. If the
sensors do not respond, check the HO2S for silicon or other contaminants
from the fuel or the use of improper RTV sealant. The sensors may
have a white powdery coating. Silicon contamination causes a high
but false HO2S signal voltage (rich exhaust indication). The ECM
will then reduce the amount of fuel that is delivered to the engine,
causing a severe driveability problem.
- If a problem is present, repair as necessary.
Was a repair required?
| --
|
Go to Step
22
|
Go to Step
6
|
6
|
- Check the fuel pressure. Refer to
Fuel System Diagnosis
.
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
7
|
7
| Monitor the Long Term Fuel Trim for both of the banks on
the scan tool.
Is the Long Term Fuel Trim significantly in the negative range (Rich
condition)?
| --
|
Go to Step 8
|
Go to Step 9
|
8
|
- Check the items that can cause the engine to run rich.
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
10
|
9
|
- Check the items that can cause the engine to run lean.
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
10
|
10
|
- Check for a proper ignition coil output voltage with spark tester J 26792
(ST 125):
- Clip the spark tester J 26792
to engine ground.
- Connect one end of a spark plug wire to the spark tester J 26792
. Leave the other end of
the spark plug wire connected to the coil being tested.
- Disconnect the spark plug wire from the other spark plug on the
same coil being tested, and ground the wire.
- Crank the engine while observing the spark tester J 26792
. Look for a blue spark.
- Repeat the above steps for each coil.
- If an adequate spark is not present at all of the coils, repair
as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
11
|
11
|
- Check the primary connections at the ignition coil assembly. Refer
to Electrical Diagnosis in Engine Electrical, and Troubleshooting Procedures
for the proper procedure. Also, refer to Checking Terminal Contact in
Engine Control Module Diagnosis
.
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
12
|
12
|
| Important: Spray the secondary ignition wires with a light mist of water in order
to help locate an intermittent problem. The ignition components will arc to
ground when a secondary component is malfunctioning. Refer to
Ignition System Check
.
|
• | Visually/physically inspect the secondary ignition wires. Check for
the following conditions: |
- | Measure the resistance of the spark plug wires. The resistance
for cylinders 1, 3, 5 should be within the first range. Cylinders 2, 4, 6
should be within the second range. |
- | Check the ignition wires for cross firing. |
- | Check the ignition wires for arcing to ground. |
- | Check the ignition wires for improper routing. |
• | If a problem is present, repair as necessary. |
Was a problem found?
| 7-9K ohms
2-6K ohms
|
Go to Step
22
|
Go to Step
13
|
13
|
- Check the ignition coils for any cracks or any carbon tracking.
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
14
|
14
|
- Check the ignition coil secondary resistance.
- Replace the ignition coil assembly if any of the coils are not
within the specified values.
Was a problem found?
| 10-14 K ohms at 20°C (68°F).
|
Go to Step 22
|
Go to Step 15
|
15
|
Notice: Determine the cause of the oil or gas fouled spark plugs in order to
avoid damage to the new spark plugs.
- Remove the spark plugs. Check the spark plugs for the following conditions:
• | Carbon tracking on the insulator |
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
16
|
16
|
- Check the injector connections.
- If any of the injector connectors are connected to an incorrect
cylinder, correct as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
17
|
17
|
- Check the ECM grounds for being clean, tight and in the proper
locations. Refer to ECM
Alcohol/Contaminants-in-Fuel Diagnosis
the Power and Ground Check in Engine System Diagnosis.
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
18
|
18
|
- Check the MAF sensor connections.
- If a problem is present, replace the malfunctioning terminals
as necessary. Refer to Electrical Diagnosis
for the wiring repair procedures.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
19
|
19
|
- Visually/physically check the vacuum hoses for the following conditions:
• | Proper connections and routing as shown on the Vehicle Emission
Control Information label. |
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
20
|
20
|
- Check the exhaust system for any possible restriction:
• | Inspect the exhaust system for damaged or collapsed pipes. |
• | Inspect the muffler for heat distress or for possible internal
failure. |
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
21
|
21
|
- Review all of the diagnostic procedures within this table.
- If all of the procedures have been completed and no malfunctions
have been found, review/inspect the following items:
• | All of the electrical connections within a suspected circuit and/or
system. |
- If a problem is present, repair as necessary.
Was a problem found?
| --
|
Go to Step
22
|
Go to Step
3
|
22
| Operate the vehicle under the same conditions (as closely
as possible) as when the original symptom occurred.
Is the original symptom still present?
| --
|
Go to Step 3
| The repair is complete. If another driveability symptom
exists, refer to
Symptoms
.
|