GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J  42081 Door Hinge Pin Remover and Installer

  1. Disable the SIR system If equipped with the SIR side impact system. Refer to Disabling the SIR System .
  2. Tape the edges of the door and the fender in order to prevent damage when removing.
  3. Remove the rubber conduit. Refer to Front Side Door Conduit Replacement .
  4. Disconnect the front door electrical connectors to the door.
  5. Remove the wiring harness from the front pillar.
  6. Support the door with a suitable stand.
  7. Remove the check link. Refer to Front Side Door Check Link Replacement .

  8. Object Number: 243287  Size: SH
  9. Remove the hinge pins using the J 42081.
  10. Remove the weather caps from the pins.
  11. Insert the J 42081 around the hinge collar while tapping each pin lightly with a hammer until the hinge pin release.
  12. Remove the door with the aid of a assistant.

Installation Procedure

  1. Install the door with aid of a assistant.

  2. Object Number: 243287  Size: SH
  3. Install the hinge pins:
  4. • Insert the J 42081 around the hinge collar while using a small hammer to tap each pin into the hinge hole.
    • Install the weather caps.
  5. Remove the door support.
  6. Inspect the door to body alignment.
  7. Install the check link. Refer to Front Side Door Check Link Replacement .
  8. Install the front pillar wiring harness.
  9. Connect all electrical connectors that were removed.
  10. Install the rubber conduit. Refer to Front Side Door Conduit Replacement .
  11. Remove the tape from the door and the fender.
  12. Enable the SIR system If equipped with the SIR side impact system. Refer to Enabling the SIR System .