Refer to Engine Controls Schematics for a wiring diagram.
Power for the fan motors is supplied through the Cooling Fan fuse in the under Maxi fuse block. The cooling fan relays are energized when current flows from the Cooling Fan fuse in the IP fuse block through the relay coils to ground through the PCM. The cooling fan 1 control circuit is grounded for low speed fan operation. The cooling fan 1 and cooling fan 2 control circuits are grounded for high speed operation.
During low speed fan operation the PCM supplies a ground path for the low speed cooling fan relay #1. This closes the low speed relay contacts, allowing current to flow from the battery junction block through the relay contacts to the primary cooling fan. During low speed operation, the ground path for the primary cooling fan is through the series/parallel cooling fan relay and secondary cooling fan motor. The result is a series circuit with both fans running at low speed.
During high speed cooling fan operation the PCM supplies a ground path for the low speed cooling fan relay through the cooling fan 1 control circuit. The PCM also supplies a ground path for the high speed cooling fan relay #3 and the series/parallel cooling fan relay #2 through the cooling fan 2 control circuit. This closes all three fan relays. During high speed operation, both the primary and the secondary cooling fans are supplied current from the battery junction block and each fan has its own ground path.
Check for the following conditions:
• | Poor connection at the PCM, cooling fan relays, or cooling fan motors. |
Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection. |
• | Damaged harness. |
Inspect the wiring harness for damage. |
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Was the On-Board Diagnostic (OBD) System Check performed? | Go to Step 2 | ||
2 | Are any DTCs set? | Go to the applicable DTC table | Go to Step 3 | |
3 |
Important: The engine coolant temperature must be below the specified value for all of the fan diagnoses.
Are the cooling fans OFF? | 100°C (212°F) | Go to Step 4 | Go to Electric Cooling Fan Function Check - Fans Run When Should be Off |
4 | Using a scan tool, command the cooling fan relay #1 ON. Are both of the cooling fans ON, running at low speed? | -- | Go to Step 5 | Go to Electric Cooling Fan Function Check - Both Fans Inop or LH Fan High and RH Fan Inop |
5 |
Do both of the cooling fans switch to high speed? | -- | Go to Step 6 | Go to Electric Cooling Fan Function Check - LH, RH, or Both Fans Inop in High Speed |
6 |
Are the cooling fans ON? | -- | Go to Step 7 | Go to Step 9 |
7 | Observe the scan tool. Does the scan tool display Cooling Fan 1 Command ON? | -- | Go to Step 8 | Go to Step 12 |
8 | Observe the scan tool. Does the scan tool display Cooling Fan 2 Command ON? | -- | Go to Electric Cooling Fan Function Check - A/C Pressure Sensor Test | Go to Step 9 |
9 |
Important: Ambient temperature must be above 9°C (48°F).
Are the cooling fans ON? | -- | Go to Step 10 | Go to Step 11 |
10 | Turn ON the engine, leaving the A/C OFF. Does the scan tool display A/C request as a YES? | -- | Go to Powertrain Control Module Controlled Air Conditioning (A/C) Circuit Diagnosis . | Go to Step 11 |
11 |
Does the scan tool display A/C request as a YES? | -- | System OK. For intermittent conditions, go to Diagnostic Aids | Go to Powertrain Control Module Controlled Air Conditioning (A/C) Circuit Diagnosis . |
12 |
Important: The new powertrain control module (PCM) must be programmed. Refer to Powertrain Control Module Replacement/Programming . Replace the PCM. Is the action complete? | -- | Go to Step 1 | -- |
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Did you perform the On-Board Diagnostic (OBD) System Check? | -- | Go to Cooling Fan Functional Check | |
2 |
Are the Cooling fans ON? | 100°C (212°F) | Go to Cooling Fan Functional Check | |
3 | Does the scan tool display either the Cooling Fan 1 or Cooling Fan 1 and 2 Command ON? | -- | ||
4 | Use a scan tool in order to command the cooling fan relay number 1 OFF. Are both of the cooling fans OFF? | -- | Go to Cooling Fan Functional Check | |
5 | Disconnect the cooling fan relay number 1. Are both of the cooling fans OFF? | -- | ||
6 | Disconnect the cooling fan relay number 2. Are both of the cooling fans OFF? | -- | ||
7 | Replace the cooling fan relay number 1. Refer to. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- |
8 | Replace the cooling fan number 2. Refer to. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- |
9 | Locate and repair the short to B+ in CKTs 532, 504, or 409. Refer to .Is the action complete? | -- | Go to Cooling Fan Functional Check | -- |
Step | Action | Value(s) | Yes | No | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Was the Cooling Fan Functional Check Performed? | -- | Go to Cooling Fan Functional Check | |||||||||
2 |
Do both cooling fans come ON? | 100°C (212°F) | Go to Cooling Fan Functional Check | |||||||||
3 | Is the left hand cooling fan ON in high speed with the right hand cooling fan OFF? | -- | ||||||||||
4 |
Is the left hand cooling fan ON with the right hand cooling fan OFF? | -- | ||||||||||
5 | Locate and repair the short to ground in CKT 504. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
6 | Replace the number 2 cooling fan relay. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
7 |
Is the fuse OPEN. | -- | ||||||||||
8 | Locate and correct the short circuit. Refer to Repair Procedures in Electrical Diagnosis.
Is the action complete? | -- | -- | |||||||||
9 | Replace the OPEN cooling fan fuse. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
10 |
Is the left hand cooling fan ON in high speed with the right hand cooling fan OFF? | -- | ||||||||||
11 |
Is the right hand cooling fan ON in high speed with the left hand cooling fan OFF? | -- | ||||||||||
12 | Repair the open ground CKT 1350 at G103. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
13 |
Does the test lamp illuminate? | -- | ||||||||||
14 | Probe terminal A with a test lamp connected to B+. Does the test lamp illuminate? | -- | ||||||||||
15 | Check for poor connections at the RH fan motor, if OK replace the RH cooling fan motor. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
16 | Check for an open in CKT 409 between the number 2 cooling fan relay and the RH cooling fan motor connector. Refer to Wiring Repairs in Wiring Systems. Did you find and repair a problem? | -- | Go to Cooling Fan Functional Check | |||||||||
17 | Check the connections at the number 2 cooling fan relay, if OK replace the number 2 cooling fan relay. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
18 | Locate and repair the open in CKT 1350. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
19 |
Does the test lamp illuminate? | -- | ||||||||||
20 | Probe terminal A with a test lamp connected to B+. Does the test lamp illuminate? | -- | ||||||||||
21 | Check for poor connections at the LH fan motor, if OK replace the LH cooling fan motor. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
22 |
Does the test lamp illuminate? | -- | ||||||||||
23 | Check the connections at the cooling fan relay number 1, if OK replace the cooling fan relay number 1. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
24 | Locate and repair the following circuit condition(s). Refer to Wiring Repairs in Wiring Systems.
Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
25 |
Does the test lamp illuminate? | -- | ||||||||||
26 | Check the connections at the cooling fan relay number 2, if OK replace the cooling fan relay number 2. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
27 | Connect a test lamp between B+ and terminal 87a in the Underhood Junction Block using the proper jumper. Does the test lamp illuminate? | -- | ||||||||||
28 | Locate and repair the following circuit condition. Refer to Repair Procedures in Electrical Diagnosis. An open in CKT 504 between the LH cooling fan connector terminal A and the cooling fan relay number 2, terminal 30. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||||||
29 | Locate and repair the following circuit condition. Refer to Wiring Repairs in Wiring Systems. An open in CKT 409 between the cooling fan relay number 2 terminal 87a and the RH cooling fan motor connector terminal B. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- |
Step | Action | Value(s) | Yes | No | ||||
---|---|---|---|---|---|---|---|---|
1 | Was the electric cooling fan functional check performed/ | -- | Go to Step 2 | Go to Cooling Fan Functional Check | ||||
2 |
Important: The engine coolant temperature must be below the specified value for all of the fan diagnoses.
Do both cooling fans turn ON? | 100°C (212°F) | Go to Step 3 | Go to Cooling Fan Functional Check | ||||
3 |
Are both cooling fans ON at high speed? | -- | Go to Cooling Fan Functional Check | Go to Step 4 | ||||
4 | Determine if the left hand cooling fan is operating at high speed. Is the right hand cooling fan inoperative? | -- | Go to Step 5 | Go to Step 12 | ||||
5 |
Is the test light ON? | -- | Go to Step 6 | Go to Step 7 | ||||
6 | Check for an open in the B+ feed to cooling fan relay #3. Refer to Repair Procedures in Electrical Diagnosis. Was a problem found and corrected? | -- | Go to Cooling Fan Functional Check | -- | ||||
7 |
Is the right hand cooling fan running at high speed? | -- | Go to Step 8 | Go to Step 11 | ||||
8 |
Is the test light ON? | -- | Go to Step 9 | Go to Step 10 | ||||
9 | Replace cooling fan relay #3. Refer to Electrical Center Identification Views . Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||
10 | Locate and repair the following circuit conditions:
Refer to Repair Procedures in Electrical Diagnosis. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||
11 | Locate and repair the open in circuit 409 between the cooling fan relay #3 and the right hand cooling fan motor. Refer to Repair Procedures in Electrical Diagnosis Is the action complete? | -- | Go to Cooling Fan Functional Check | -- | ||||
12 | Determine if the right hand cooling fan is operating at high speed. Is the left hand cooling fan inoperative? | -- | Go to Step 13 | Go to Cooling Fan Functional Check | ||||
13 |
Is the left hand cooling fan running at high speed? | -- | Go to Step 14 | Go to Step 17 | ||||
14 |
Is the test light ON? | -- | Go to Step 15 | Go to Step 16 | ||||
15 | Replace cooling fan relay #2. Is the action complete/ | -- | Go to Cooling Fan Functional Check | -- | ||||
16 | Locate and repair the following circuit conditions:
Refer to Repair Procedures in Electrical Diagnosis. Is the action complete? | Go to Cooling Fan Functional Check | ||||||
17 | Locate and repair the open in circuit 1350 between the cooling fan relay #2, terminal 87, and G103. Refer to Repair Procedures in Electrical Diagnosis. Is the action complete? | Go to Cooling Fan Functional Check |
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Was the cooling fan functional check performed/ | -- | Go to Step 2 | Go to Cooling Fan Functional Check |
2 |
Does the scan tool display voltage near the specified value? | 1.5 V | Go to Step 11 | Go to Step 3 |
3 |
Does the scan tool display voltage near the specified value/ | 0 V | Go to Step 4 | Go to Step 7 |
4 | Probe the A/C refrigerant pressure sensor ground with a J 35616-200 test lamp connected to B+. Is the test lamp ON? | -- | Go to Step 5 | Go to Step 9 |
5 | Probe the A/C refrigerant pressure sensor 5 V reference B circuit with a J 39200 digital multimeter (DMM). Does the DMM display voltage near the specified value? | 5 V | Go to Step 6 | Go to Step 10 |
6 | Replace the A/C refrigerant pressure sensor. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement in Heating, Ventilation and Air Conditioning. Is the action complete? | -- | Go to Cooling Fan Functional Check | -- |
7 | Probe the A/C refrigerant pressure sensor signal circuit with a J 39200 DMM. Does the DMM display voltage near the specified value? | 0 V | Go to Step 11 | Go to Step 8 |
8 | Locate and repair the short to voltage in the A/C refrigerant pressure sensor signal circuit. Refer to Repair Procedures in Electrical Diagnosis. Is the action complete? | Go to Cooling Fan Functional Check | ||
9 | Locate and repair the open or the short to voltage in the A/C refrigerant pressure sensor ground circuit. Refer to Repair Procedures in Electrical Diagnosis. Is the action complete? | Go to Cooling Fan Functional Check | ||
10 | Locate and repair the open or the short to voltage in the A/C refrigerant pressure sensor 5 V reference B circuit. Refer to Repair Procedures in Electrical Diagnosis. Is the action complete? | Go to Cooling Fan Functional Check | ||
11 |
Important: The new powertrain control module (PCM) must be programmed. Refer to Powertrain Control Module Replacement/Programming . Replace the PCM. Is the action complete? | Go to Cooling Fan Functional Check |