Tools Required
- Install the connecting rod bearings.
Use the proper size bearings.
1.1. | Install the bearing inserts into the connecting rod and the connecting
rod cap. |
1.2. | Lubricate the connecting rod bearings with engine oil. |
- Install the J-43966-1
into
the connecting rod bolt holes This protects the crankshaft journal during
piston and connecting rod installation.
- Install the piston and the connecting rod to the correct bore.
3.1. | Stagger each piston ring end gap equally around the piston. |
3.2. | Lubricate the piston and the piston rings with engine oil. |
3.3. | Install J 8037
/J 43953
over the piston. Do not disturb the piston ring end
gap location. |
3.4. | The piston must be installed so that the mark on the top of the
piston faces the front of the engine. |
3.5. | Place the piston in its matching bore. |
3.6. | Tap the piston into its bore with a hammer handle. Guide the connecting
rod to the connecting rod journal while tapping the piston into place. |
3.7. | Hold the J 8037
/J 43953
against the engine block until all the rings have
entered the cylinder bore. |
3.8. | Remove the connecting rod guides from the connecting rod bolt
holes. |
Important: Ensure that the connecting rod cap is properly oriented on the connecting
rod.
- Install the connecting rod cap.
Notice: Refer to Fastener Notice in the Preface section.
- Install the connecting rod bolts. Always use new bolts.
Tighten
Tighten the connecting rod bolt nuts to 25 N·m (18 lb ft),
then rotate 100 degrees using the J 36660-A
.
- Install the remaining connecting rods and piston assemblies.
- Measure the connecting rod side clearance
with a feeler gauge.
The correct clearance is 0.070-0.370 mm
(0.0027-0.0145 in).