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No Crank or No Start, DTC B2960 and/or B3033 Set (Replace Ignition Switch)

Subject:No Crank or No Start, DTC B2960 and/or B3033 Set (Replace Ignition Switch)

Models:2003-2006 Saturn ION
Built Up To and Including VIN Breakpoint 6Z147837



This bulletin is being revised to modify the Correction Information. Please discard Corporate Bulletin Number 04-08-45-005C (Section 08 - Body and Accessories).


Condition

Some customers may comment that their vehicle will not start. This comment is referred to as "no crank, no start with complete power."

Additional customer comments may be as follows:

    • A clicking noise may be noticed when the key is first turned to the START position, but no noise is heard after the initial start attempt.
    • The "Security" light may flash immediately after trying to start the car along with the message "Service Vehicle" in the Driver Information Center.
    • The vehicle may not start for at least 10 minutes after the first attempt to start the vehicle. Diagnostic trouble codes (DTCs) B2960 and or B3033 may be set in history in the BCM.

Cause

When the key is rotated from RUN to START there is a voltage signal sent to the BCM that goes through the PASSLOCK resistor in the ignition switch. This voltage signal may have an early ignition switch bounce (when going from RUN to START) that the BCM interprets as a failure in the PASSLOCK system and disables the starting circuit.

Correction

Using the chart below, verify that the ignition switch has been replaced at least once using P/N 10392423. After replacement of the ignition switch or replacement and reprogramming of the BCM, perform the 30-Minute Learn Procedure found in Programming Theft Deterrent System Components.

Step

Description

Yes

No

1

Install scan tool.

Are DTCs B2960 and/or B3033 present in BCM History?

Go to Step 2

Bulletin does not apply.

2

Check NVH (National Vehicle History) (in Canada, GMVIS).

Has ignition switch (P/N 10392423) been previously installed?

Replace the BCM. Refer to Body Control Module Replacement in SI or the appropriate ION Service Manual.

Replace the ignition switch. Refer to Ignition Switch Replacement in SI or the appropriate ION Service Manual.

Parts Information

Part Number

Description

10392423

Ignition Switch Assembly

15797057

Body Control Module (2003)

15797058

Body Control Module (2004 & 2005)

10390022

Body Control Module (2006)

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

N4800

Computer [Control], Body - R&R or Replace

Use Published Labor Operation Time

N2320

Switch - Ignition - Replace