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For 1990-2009 cars only

Shift Knob Loose or Detached from Shift Control Lever - keywords lever manual MU3 shifter transmission

Subject:Shift Control Knob Loose or Detached from Shift Control Lever

Models:2004-05 Saturn Ion Redline
2005 Chevrolet Cobalt SS



The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.

Condition/Concern:

Some customers may comment that the shift control knob may be loose or detached from the shift control lever. The interference fit between the shift control knob and the shift control lever may allow the shift control knob to become loose or detached

Recommendation/Instructions:

Secure the original equipment or new service shift control knob to the shift control lever using adhesive and a self-tapping fastener.

Important: Make sure the leather boot is still in place around shift control lever base, to prevent drilling debris from falling into shifter mechanism.

Important: The service shifter knob may feel slightly looser than the production part. This is a normal characteristic. Do NOT replace the entire shift control assembly for this condition.

  1. Carefully remove emblem from original equipment shift control knob. Save this emblem for re-use if retaining original equipment shift control knob or for re-use on the new service shift control knob, if applicable
  2. Place shift control knob back on shift control lever. Ensure that the shifter knob is correctly oriented.
  3. Cut the three plastic legs on the shift control knob face and remove central plastic area.
  4. Locate center of shift knob face and mark with center punch.
  5. Drill a 4.6 mm (0.181?in) hole through shift control knob face and into shift control lever.
  6. Countersink chamfer of hole, to allow fastener to be flush with shift control knob face.
  7. Remove shift control knob from shift control lever.
  8. Use Loctite® Accelerant 7471 or 7649 primer, and Loctite® Threadlocker 270™ thread locking adhesive.

  9. Apply accelerant to the top 5 mm (0.2 in) of the shift control lever shaft first, then apply adhesive to this area. Keep a clean dry shop cloth readily available to prevent any drips or runs.
  10. Notice: Do not allow any adhesive to drip or run lower than the top 5 mm (0.2 in) of the shift control lever shaft. If the adhesive comes into contact with reverse lockout mechanism, the reverse lockout may be rendered inoperative

  11. Seat the shift control knob over the shift control lever. Ensure the spring and foam rings are correctly seated. Ensure that the shift control knob is correctly oriented.
  12. Place M5x12 self-tapping screw into hole and tighten screw until fastener head is flush
  13. Position and fit the emblem over the shift control knob.
  14. Vacuum and clean any debris.

Important: Do not operate the lever until the adhesive has dried (at least 30 minutes).

Please follow this diagnostic or repair process thoroughly and complete each step. If the condition exhibited is resolved without completing every step, the remaining steps do not need to be performed.