Engine Flare During 2-3 Shift, Most Noticeable During Light to Moderate Acceleration (Reprogram TCM)

This bulletin is being revised to remove the VUE vehicles and update the Transmission Adaptive Learn Procedure and new Calibration ID Numbers. Please discard Corporate Bulletin Number 03-07-30-052B (Section 07 - Transmission/Transaxle). Please reference Corporate Bulletin Number 05-07-30-008 for information on the 2002-2003 VUE vehicles.

Some customers may comment on an engine flare during a 2-3 shift. This condition may be intermittent and may be most noticeable on shifts that occur during light to moderate acceleration.

The condition may be caused by aeration of transaxle fluid, resulting in a delayed apply of 3rd clutch.

To correct this condition, reprogram the transaxle control module (TCM), reset the transmission adaptives, perform Transmission Adaptive Learn Procedure, and re-evaluate the vehicle following the procedures in this bulletin.

1. Verify the customer concern. Evaluate the vehicle for engine flare during the 2-3 shift under light to moderate acceleration using the Tech 2 Scan Tool.



2. Locate metal transaxle identification tag (1), and identify the transaxle part number (4). The transaxle part number will be needed when referencing the calibration information table included in this bulletin for the correct calibration identification.

Important: For reprogramming procedures, refer to the Service Programming System (SPS) in SSS Users Guide.

3. Reprogram the TCM with updated calibration established from the calibration information table in this bulletin. Use Saturn Service Stall (SSS) software release TIS Data CD 1.0/2005 or later.

Important: Failure to perform the Transmission Adaptive Learn Procedure may cause intermittent erratic shifts, customer dissatisfaction, and a return visit to the store.

Important: Perform all steps of the adaptive learn procedure. Engine flare during shifting or harsh shifts will occur if not done correctly. When performing the 2-3 and 3-4 up-shifts, a small shift flare may occur the first or second time depending on transaxle internal tolerances.

4. Drive the vehicle to warm the transaxle fluid until the temperature reaches 65-110°C (150-230°F). The adaptive learn procedure will not work unless transaxle fluid is the correct temperature.
5. Reset the transaxle adaptive learns using a scan tool. Go to the Transmission Special Functions then Trans. Output Controls menu and select Reset Transmission Adapts.
6. Perform the following steps for the garage shifts adaptive learn.

6.1.	Apply the parking brake and the foot brake.

6.2.	Shift from "N" (NEUTRAL) to "R" (REVERSE) and keep in "R" (REVERSE) for 3 seconds.

6.3.	Shift from "R" (REVERSE) to "N" (NEUTRAL).

6.4.	Repeat Steps 6.2 and 6.3 five times.

6.5.	Shift from "N" (NEUTRAL) to "D" (DRIVE) and keep in "D" (DRIVE) for 3 seconds.

6.6.	Shift from "D" (DRIVE) to "N" (NEUTRAL).

6.7.	Repeat Steps 6.5 and 6.6 five times.

7. Perform the following steps for the up/down shifting adaptive learn.

7.1.	Drive the vehicle in "D" (DRIVE) with light (15-20%) throttle until above 50 km/h (31 mph) in 4th gear.

7.2.	Decelerate and apply the brakes until vehicle comes to a stop. Brake the vehicle so that it takes at least 14 seconds to stop.

7.3.	Repeat Steps 7.1 and 7.2 five times.

8. Perform the following steps for 2-1 manual down shift adaptive learn.

8.1.	Drive the vehicle in "I" (INTERMEDIATE) until over 25 km/h (16 mph) with any throttle position.

8.2.	Decelerate, shift from "I" (INTERMEDIATE) to "L" (LOW) manually and stop the vehicle.

8.3.	Repeat Steps 8.1 and 8.2 ten times.

Important: If shift quality does not improve, ensure the TCM has the correct transmission calibration.

9. Confirm shift quality.

Important: If the 2-3 shift flare remains after the correct valve body and calibration have been installed on 2003 model year vehicles with transaxle P/N 24224464, contact the Technical Assistance Center for additional repair direction.

Important: Before installing new TCM calibration, make sure the Saturn Service Stall (SSS) system version is TIS Data CD 1.0/2005 or later.

Important: Valve body P/N 24228787 should NOT be installed in transaxle P/N 24224464. Undesirable shift characteristics may result.

To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System for K5364 (TCM - Reprogramming). An "add time" condition is provided to verify condition and repair.