Water Leaks into Passenger Compartment through HVAC Module Condensate Drain Tube when Parked on Incline/Uphill Position (Install Auxiliary Drain Tube Extension)

This bulletin is being revised to include 2004 model year. Please discard Corporate Bulletin Number 03-01-39-011 (Section 01 -- HVAC).

When vehicle is parked on an incline with the front end up during a rainstorm or when driving uphill during a rainstorm, water may leak into the passenger compartment through the condensate drain tube opening of the HVAC module.

Water may drain out of the cowl drain, then drain down the front of the dash panel in the engine compartment and seep into the HVAC module condensate drain tube opening. The water then collects in the heater core cover and upon acceleration may leak into the passenger compartment through the heater core cover seams.

Install auxiliary drain tube with a 90° angle to prevent water from entering the HVAC module condensate drain tube.

1. Open hood and locate HVAC module condensate drain tube in the engine compartment on the right side of the dash panel.




Important: During installation of auxiliary drain tube, do not make contact with the HVAC module foam gasket located at the base of the HVAC module condensate drain tube. If the auxiliary drain tube is pushed on too far and makes contact with the foam gasket, water may leak into the passenger compartment.

2. Slide auxiliary drain tube onto HVAC module condensate drain tube and make sure the auxiliary drain tube is angled downwards after installation.

To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System for D3010 (Hose, Evaporator Drain - Repair).