The torque converter clutch (TCC) is applied by fluid pressure, which is controlled
by a solenoid valve. This solenoid valve is located inside of the automatic transmission
assembly. The solenoid valve is controlled through a combination of computer controlled
switches and sensors.
Torque Converter Stator
The torque converter stator roller clutch can have two different malfunctions.
• | The stator assembly freewheels in both directions. |
• | The stator assembly remains locked up at all times. |
Poor Acceleration at Low Speed
If the stator is freewheeling at all times, the car tends to have poor acceleration
from a standstill. At speeds above 50-55 km/h (30-35 mph),
the car may act normally. For poor acceleration, you should first determine that
the exhaust system is not blocked, and the transmission is in First gear when starting
out.
If the engine freely accelerates to high RPM in NEUTRAL, you can assume that
the engine and the exhaust system are normal. Check for poor performance in DRIVE
and REVERSE to help determine if the stator is freewheeling at all times.
Poor Acceleration at High Speed
If the stator is locked up at all times, performance is normal when accelerating
from a standstill. Engine RPM and car speed are limited or restricted at high speeds.
Visual examination of the converter may reveal a blue color from overheating.
If the converter has been removed, you can check the stator roller clutch by
inserting a finger into the splined inner race of the roller clutch and trying to
turn the race in both directions. You should be able to freely turn the inner race
clockwise, but you should have difficulty in moving the inner race counterclockwise
or you may be unable to move the race at all.
Noise
Important: Do not confuse this noise with pump whine noise, which is usually noticeable
in PARK, NEUTRAL and all other gear ranges. Pump whine will vary with line pressure.
You may notice a torque converter whine when the vehicle is stopped and the
transmission is in DRIVE or REVERSE. This noise will increase as you increase the
engine RPM. The noise will stop when the vehicle is moving or when you apply the
torque converter clutch, because both halves of the converter are turning at the
same speed.
Perform a stall test to make sure the noise is actually coming from the converter:
- Place your foot on the brake.
- Put the gear selector in DRIVE.
Notice: You may damage the transmission if you depress the accelerator for more
than 6 seconds.
- Depress the accelerator to approximately 1,200 RPM for
no more than 6 seconds.
A torque converter noise will increase under this load.
Torque Converter Clutch Shudder
The key to diagnosing torque converter clutch (TCC) shudder is to note when
it happens and under what conditions.
TCC shudder which is caused by the transmission should only occur during the
apply or the release of the converter clutch. Shudder should never occur after the
TCC plate is fully applied.
If the shudder occurs while the TCC is applying, the problem can be within
the transmission or the torque converter. Something is causing one of the following
conditions to occur:
• | Something is not allowing the clutch to become fully engaged. |
• | Something is not allowing the clutch to release. |
• | The clutch is releasing and applying at the same time. |
One of the following conditions may be causing the problem to occur:
• | Leaking turbine shaft seals |
• | A restricted release orifice |
• | A distorted clutch or housing surface due to long converter bolts |
• | Defective friction material on the TCC plate |
If Shudder Occurs After TCC has Applied
If shudder occurs after the TCC has applied, most of the time there is nothing
wrong with the transmission.
As mentioned above, the TCC is not likely to slip after the TCC has been applied.
Engine problems may go unnoticed under light throttle and load, but they become
noticeable after the TCC apply when going up a hill or accelerating. This is due
to the mechanical coupling between the engine and the transmission.
Once TCC is applied, there is no torque converter (fluid coupling) assistance.
Engine or driveline vibrations could be unnoticeable before TCC engagement.
Inspect the following components in order to avoid misdiagnosis of TCC shudder.
An inspection will also avoid the unnecessary disassembly of a transmission or the
unnecessary replacement of a torque converter.
• | Spark plugs -- Inspect for cracks, high resistance or a broken insulator. |
• | Coil--Look for a black discoloration on the bottom of the coil.
This indicates arcing while the engine is misfiring. |
• | Fuel injector -- The filter may be plugged. |
• | Vacuum leak -- The engine will not get a correct amount of fuel.
The mixture may run rich or lean depending on where the leak occurs. |
• | MAP/MAF sensor -- Like a vacuum leak, the engine will
not get the correct amount of fuel for proper engine operation. |
• | Carbon on the intake valves -- Carbon restricts the proper flow
of air/fuel mixture into the cylinders. |
• | Flat cam -- Valves do not open enough to let the proper fuel/air
mixture into the cylinders. |
• | Oxygen sensor -- This sensor may command the engine too rich or
too lean for too long. |
• | Fuel pressure -- This may be too low. |
• | Engine mounts -- Vibration of the mounts can be multiplied by TCC
engagement. |
• | Axle joints -- Check for vibration. |
• | TP Sensor -- The TCC apply and release depends on the TP Sensor
in many engines. If the TP Sensor is out of specification, TCC may remain applied
during initial engine loading. |
• | Cylinder balance -- Bad piston rings or poorly sealing valves can
cause low power in a cylinder. |
• | Fuel contamination -- This causes poor engine performance. |
Torque Converter Evaluation and Diagnosis
Replace the torque converter if any of the following conditions exist:
• | External leaks appear in the hub weld area. |
• | The converter hub is scored or damaged. |
• | The converter pilot is broken, damaged, or fits poorly into the crankshaft. |
• | You discover steel particles after flushing the cooler and the cooler
lines. |
• | The pump is damaged, or you discover steel particles in the converter. |
• | The vehicle has TCC shudder and/or no TCC apply. Replace the torque converter
only after all hydraulic and electrical diagnoses have been made. The converter
clutch material may be glazed. |
• | The converter is contaminated with engine coolant which contains antifreeze. |
• | An internal failure occurs in the stator roller clutch. |
• | You notice excessive end play. |
• | Overheating produces heavy debris in the clutch. |
• | You discover steel particles or clutch lining material in the fluid filter
or on the magnet, when no internal parts in the unit are worn or damaged. This condition
indicates that lining material came from the converter. |
Do not replace the torque converter if you discover any of the following symptoms:
• | The oil has an odor or the oil is discolored, if there are no metal or
clutch facing particles present. |
• | The threads in one or more of the converter bolt holes are damaged. Correct
the condition as necessary. |
• | Transmission failure did not display evidence of damaged or worn internal
parts, steel particles or clutch plate lining material in the unit and inside the
fluid filter. |
• | The vehicle has been exposed to high mileage only. An exception may exist
where the lining of the torque converter clutch dampener plate has seen excess wear
by vehicles operated in heavy and/or constant traffic, such as taxi, delivery, or
police use. |