Front Pipe Replacement 2.4L AWD

1. Remove the 2 bolts (2), 2 compression springs (1) and front exhaust pipe assembly.



2. Remove the 2 bolts (1) from the catalytic converter pipe.
3. Remove the front exhaust pipe.
4. Remove the gasket from the exhaust manifold.

Note: If the free length is less than the minimum 41.5 mm (1.63 in), replace the compression spring.

1. Using a vernier caliper, measure the free length of the compression springs.
2. Fully insert a new gasket to the exhaust manifold.




Note: Be sure to install the gasket in the correct direction. Do not reuse the gasket.

3. Using a plastic hammer and wooden block (2) , tap in the new gasket (3) until its surface is flush with the exhaust manifold (1).

Caution: Refer to Fastener Caution in the Preface section.




4. Install the front exhaust pipe assembly with the 2 bolts (1) and the 2 compression springs (2). Tighten the bolts to 43 N·m (32 lb ft).
5. Install the 2 bolts (1) into the catalytic converter pipe and tighten to 43 N·m (32 lb ft).
6. Inspect for exhaust gas leaks.

Front Pipe Replacement 2.4L FWD

1. Remove the 2 bolts (1) and the 2 compression springs (2) from the exhaust manifold.
2. Remove the gasket from the exhaust manifold.



3. Remove the 2 bolts (1) from the front exhaust pipe assembly.
4. Remove front exhaust pipe assembly.

Note: If the free length is less than the minimum 41.5 mm (1.63 in), replace the compression spring.

1. Using a vernier caliper, measure the free length of the compression springs.
2. Fully insert a new gasket to the exhaust manifold.




Note: Be sure to install the gasket in the correct direction. Do not reuse the gasket.

3. Using a plastic hammer and wooden block (2), tap in the new gasket (3) until its surface is flush with the exhaust manifold (1).

Caution: Refer to Fastener Caution in the Preface section.




4. Install the front exhaust pipe assembly with the 2 bolts (1) and the 2 compression springs (2). Tighten the bolts to 43 N·m (32 lb ft)
5. Inspect for exhaust gas leaks.