Exhaust Manifold Replacement 2.4L

1. Disconnect the cable from the negative battery terminal. Refer to Battery Negative Cable Disconnection and Connection
2. Remove the right hand engine under cover.



3. Disconnect the front exhaust pipe assembly.
4. Disconnect the heated oxygen sensor connector.
5. Remove the 2 bolts (1), 2 compression springs and the front exhaust pipe assembly.
6. Remove the gasket from the exhaust manifold.



7. Remove the 4 bolts (1, 2, 3, 4) and the exhaust manifold heat insulator.
8. Remove the air fuel ratio sensor.



9. Remove the bolt (2), nut (1) and manifold support bracket.



10. Remove the bolt (2), nut (1) and the manifold support bracket.



11. Remove the 5 nuts (1, 2, 3, 4, 5) and the exhaust manifold converter sub-assembly.
12. Remove the gasket.



13. Remove the 2 bolts (1, 2) and the exhaust manifold heat insulator.



14. Remove the 4 bolts (1, 2, 3, 4) and the manifold converter heat insulator.

Caution: Refer to Fastener Caution in the Preface section.




1. Install the manifold converter heat insulator with the 4 bolts (1, 2, 3, 4) and tighten to 12 N·m (9 lb ft).



2. Install the exhaust manifold heat insulator with the 2 bolts (1, 2) and tighten to 12 N·m (9 lb ft).
3. Install a new gasket.



4. Install the exhaust manifold converter sub-assembly with the 5 nuts (1, 2, 3, 4, 5) in the order shown in the illustration and tighten to 37 N·m (27 lb ft).



5. Install the manifold support bracket with the bolt (1) and nut (2) and tighten to 44 N·m (33 lb ft).



6. Install the manifold support bracket with the bolt (2) and nut (1) and tighten to 44 N·m (33 lb ft).
7. Install air fuel ratio sensor.



8. Install the exhaust manifold heat insulator with the 4 bolts (1, 2, 3, 4) and tighten to 12 N·m (9 lb ft).
9. Connect the front exhaust pipe assembly. Refer to Front Pipe Replacement.
10. Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold.
11. Install right hand engine under cover.
12. Connect cable to negative battery terminal.
13. Inspect for exhaust gas leaks.

Exhaust Manifold Replacement 1.8L

1. Remove the windshield wiper motor and link assembly. Refer to Windshield Wiper Motor Replacement.
2. Remove the outer cowl top panel.
3. Remove the engine cover. Refer to Engine Cover Replacement.
4. Remove the air fuel ratio sensor. Refer to Heated Oxygen Sensor 1 Replacement.



5. Remove the 4 bolts (1, 2, 3, 4) and the exhaust manifold heat insulator.



6. Disconnect the front exhaust pipe assembly. Refer to Front Pipe Replacement.



7. Remove the 3 bolts (1, 2, 3) and the manifold support bracket.



8. Remove the 5 nuts (1, 2, 3, 4, 5) and the exhaust manifold.
9. Remove the exhaust manifold gasket.



10. Remove the 3 bolts (1, 2, 3) and the exhaust manifold heat insulator.

Caution: Refer to Fastener Caution in the Preface section.




1. Install the exhaust manifold heat insulator with the 3 bolts (1, 2, 3) and tighten to 12 N·m (9 lb ft).



2. Install a new exhaust manifold gasket.
3. Install the exhaust manifold with the 5 nuts (1, 2, 3, 4, 5) and tighten to 21 N·m (16 lb ft).



4. Install the manifold support bracket with the 3 bolts (1, 2, 3) and tighten to 43 N·m (32 lb ft).
5. Connect the front exhaust pipe assembly. Refer to Front Pipe Replacement.



6. Install the exhaust manifold heat insulator with the 4 bolts (1, 2, 3, 4) and tighten to 12 N·m (9 lb ft).
7. Install the air fuel ratio sensor. Refer to Heated Oxygen Sensor 1 Replacement.
8. Install the engine cover. Refer to Engine Cover Replacement.
9. Install the outer cowl top panel.
10. Install the windshield wiper motor and link assembly. Refer to Windshield Wiper Motor Replacement.
11. Inspect for exhaust gas leak.