GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 866517  Size: SH
  1. Remove the front side door water deflector. Refer to Front Side Door Water Deflector Replacement .
  2. Remove the front door lock cylinder. Refer to Door Lock Cylinder Replacement in Doors.
  3. Remove the outer handle, by sliding towards rear of door, the pull to remove.

  4. Object Number: 866535  Size: SH
  5. Remove the torx screw (5) from the outside handle frame (4), if necessary.
  6. Disengage the rod (6) from the door lock, and remove handle frame (4) from door if necessary.

  7. Object Number: 866640  Size: SH
  8. Disengage the handle frame clip (1) and remove from the door, if necessary.
  9. Remove handle gaskets from door, if necessary.

Installation Procedure


    Object Number: 866640  Size: SH
  1. Install handle gaskets to door, if removed.
  2. Install handle frame clip (1), if removed.

  3. Object Number: 866535  Size: SH
  4. Engage the rod (6) to the door lock, and install handle frame (4), if removed.
  5. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Secure the door handle frame (4) with the torx screw (5), if removed.
  7. Tighten
    Tighten the torx screw to 4.0 N·m (35 lb in).


    Object Number: 867058  Size: SH
  8. Install the outer door handle, to the door and slide forward.
  9. Install the front door lock cylinder. Refer to Door Lock Cylinder Replacement .
  10. Install the front side door water deflector. Refer to Front Side Door Water Deflector Replacement .