Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.
Notice: Always connect or disconnect the wiring harness connector from the EBCM/EBTCM
with the ignition switch in the OFF position. Failure to observe this precaution
could result in damage to the EBCM/EBTCM.
Removal Procedure
- Turn
the ignition switch to the OFF position.
- Clean the brake pressure modulator valve (BPMV) pipe fitting areas of
any accumulated dirt and foreign material.
- Clean the electronic brake control module (EBCM) to BPMV area of any accumulated
dirt and foreign material.
- Disengage the electrical connector position assurance (CPA) locking tab (1)
from the connector sliding cover lock tab.
- Depress the cover lock tab, then move the sliding connector cover (2)
to the open position.
- Disconnect the electrical connector from the EBCM.
Important: Prior to disconnecting the brake pipes from
the antilock brake system (ABS) modulator assembly, note the locations of the brake
pipes to the valve assembly, to aid during installation.
- Disconnect the caliper and wheel cylinder brake pipes (2) from the BPMV.
- Cap the brake pipe ends to prevent brake fluid loss and contamination.
- Plug the brake pipe ports on the BPMV to prevent fluid loss and contamination.
- Carefully reposition the caliper and wheel cylinder brake pipes (2)
to gain access to the master cylinder pipes (1).
- Disconnect the master cylinder brake pipes (1) from the BPMV.
- Cap the brake pipe ends to prevent brake fluid loss and contamination.
- Plug the brake pipe ports on the BPMV to prevent fluid loss and contamination.
- Remove the EBCM/BPMV assembly to mounting
bracket bolt.
- Remove the EBCM/BPMV assembly from the vehicle.
- Remove
the 4 EBCM-to-BPMV retaining bolts.
Important:
• | Do not pry apart the EBCM (1) from the BPMV (2) using a
tool. Be careful not to damage seal on the EBCM or the mating surface of the BPMV. |
• | Care must be taken not to damage the solenoids when the EBCM is removed
from the BPMV. |
- Separate the EBCM (1) from the BPMV (2) by carefully pulling apart.
Installation Procedure
Important: When installing a new brake modulator assembly,
do NOT remove the shipping plugs from the pipe ports until after installation into
the vehicle.
- Clean
the seal and sealing surface of the EBCM, with denatured alcohol and a clean shop
cloth.
- If the BPMV that was removed is being reinstalled, clean the sealing surface
of the BPMV, with denatured alcohol and a clean shop cloth.
- Install the EBCM (1) to the BPMV (2). Use care when aligning
the EBCM to the BPMV electrical terminals.
Notice: Refer to Fastener Notice in the Preface section.
- Install the 4 EBCM-to-BPMV retaining bolts. Tighten the bolts in a criss-cross
pattern.
Tighten
Tighten the bolts to 5 N·m (44 lb in).
- Install the EBCM/BPMV assembly to the mounting
bracket.
- Install the EBCM/BPMV assembly to mounting bracket bolt.
Tighten
Tighten the bolt to 10 N·m (89 lb in).
- Remove the caps from the master cylinder
brake pipe ends.
- Remove the plugs from the master cylinder ports on the BPMV.
- Connect the master cylinder brake pipes (1) to the BPMV, in the
same location as removed. Refer to
Hydraulic Brake Pipe Routing - Master Cylinder to ABS
in Hydraulic Brakes.
- Install the brake pipe fittings at the BPMV.
Tighten
Tighten the fittings to 24 N·m (18 lb ft).
- Remove the caps from the caliper and wheel cylinder brake pipe ends.
- Remove the plugs from the caliper and wheel cylinder ports on the BPMV.
- Connect the caliper and wheel cylinder brake pipes (2) to the BPMV,
in the same location as removed. Refer to
Hydraulic Brake Pipe Routing - Master Cylinder to ABS
in Hydraulic Brakes.
- Install the brake pipe fittings at the BPMV.
Tighten
Tighten the fittings to 24 N·m (18 lb ft).
- Connect the electrical harness connector (4)
to the EBCM (3).
- Depress
the cover lock tab, then move the sliding connector cover (2) to the home position
to lock.
- Engage the electrical connector CPA locking tab (1) to the connector
sliding cover lock tab.
- Perform the
Antilock Brake System Automated Bleed Procedure
.
Important: Do NOT start the engine, but only turn the
ignition switch to the ON position.
- Perform the Diagnostic System Check. Refer to
Diagnostic System Check - Vehicle
in Vehicle DTC Information.