GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2005 🢒 Sunfire 🢒 Body 🢒 Body Rear End 🢒 Fuel Tank Filler Pipe Housing Replacement

Removal Procedure

    Object Number: 295786 Size: SH
  1. Remove the screws (2) from the fuel tank filler pocket.
  2. Remove the gas cap.
  3. Remove the fuel tank filler pocket (1).

Installation Procedure

    Object Number: 295786 Size: SH
  1. Install the fuel tank filler pocket (1).

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the bolts (2) to the fuel tank filler pocket.

    3. Tighten
    Tighten the bolts to 2 N·m (18 lb in).

  3. Install the gas cap.