System Operation
The electronic ignition (EI) system consists of the following:
• | The ignition control (IC) module |
• | The crankshaft position (CKP) sensor |
• | The camshaft position (CMP) sensor |
• | The powertrain control (PCM) module |
In this system the secondary windings of each coil feed two spark plugs,
and neither end of the windings are grounded. The engine cylinders are paired
in opposites, i.e. cylinders 1 and 4, and 2 and 3. Each pair is on top dead
center at the same time. When a coil discharges both plugs fire at the same
time to complete a series circuit. The cylinder on the compression stroke
is said to be the event cylinder, the cylinder on the exhaust stroke the
waste cylinder. The waste cylinder requires very little of the available
energy to fire the spark plug, the event cylinder will use most of the energy.
This same process will be repeated when the respective pair of cylinders
are on the opposite stroke. This method of ignition is known as waste spark
ignition.
It is possible in a waste spark ignition system for a spark plug to
fire even if the spark plug's companion plug is disconnected. The disconnected
plug wire acts as one plate of a capacitor, with the engine being the other
plate. These two capacitor plates are charged as the spark jumps across
the gap of the connected spark plug. The plates are then discharged as the
secondary energy is dissipated in an oscillating current across the gap
of the spark plug that is still connected. Secondary voltage requirements
are very high with part of the circuit open, but the ignition coil has enough
reserve energy to fire the connected plug at idle. Under high load it is
possible neither plug will fire resulting in a severe misfire. In order
to properly control the ignition timing, the PCM relies on the following
information:
• | The engine load (manifold pressure or vacuum) |
• | The engine coolant temperature |
• | The intake air temperature |
• | The crankshaft position |
System Components
The Crankshaft Position (CKP) Sensor
This system uses a magnetic CKP sensor, mounted remotely from the ICM,
which protrudes into the block within approximately 0.050 inches
from the crankshaft reluctor. The graphic illustrates a typical sensor in
relationship to the crankshaft reluctor. The reluctor is a special wheel
which is cast into the crankshaft with 7 slots machined into the wheel,
6 of which are equally spaced (60 degrees apart). A seventh slot
is spaced 10 degrees from one of the other slots and serves to generate
sync-pules. As the reluctor rotates as part of the crankshaft, the slots
change the magnetic field of the sensor, creating an induced voltage pulse.
This signal is known as the 7x or low resolution signal because it occurs
7 times per crankshaft resolution. The PCM uses this signal to determine
the speed and position of the crankshaft. The 7x reference signal is also
used for fuel injector activation and ignition coil sequencing.
Ignition Coils
Two separate coils are mounted to the ignition coil assembly. Each coil
provides the spark for two plugs simultaneously (waste spark distribution).
Each coil can also be replaced separately.
Ignition Control Module (ICM)
The ICM receives the ignition control (IC) signals from the powertrain
control module (PCM) which in turn triggers the corresponding ignition coils.
Since the PCM controls spark timing and ignition control during crank and
run, there is no bypass mode. The ICM is not repairable. When an ICM is
replaced, transfer the remaining components to the new module.