Purpose
The secondary air injection system (AIR) aids in the reduction of hydrocarbon
emissions. During open-loop fuel control, air is injected into the exhaust
stream for a specified amount of time. Heat generated from post-combustion
oxidation helps the catalytic converter reach operating temperature sooner
(referred to as converter light off). The following conditions
determine pump operation:
• | Start up ECT and IAT must be greater than 4.4°C (39.92°F)
but less than 30°C (86°F). |
• | Start up BARO must be greater than 75 GPA. |
• | The start up conditions will operate for 70 Seconds or till the
vehicle reaches Closed Loop. |
Secondary Air Injection Bleed-off Valve
A remotely mounted bleed-off valve releases vacuum in the AIR system.
The valve is similar in construction and operation to the evaporative purge
control solenoid. As the mass flow of the exhaust gases pass the injection
piping, a venturi vacuum effect occurs. The vacuum is strong enough to
hold the internal shut-off valve closed when the PCM commands the secondary
air ON. An inline check valve prevents air from escaping through the
bleed valve when the pump is commanded ON.
Secondary Air Injection Check Valves
Check valves remain the same as those used in earlier AIR systems. The
valves are made of heat and corrosion resistant material. Located in the AIR
piping to each bank, check valves prevent exhaust backflow when AIR is
commanded OFF or an exhaust backfire occurs.
Secondary Air Injection Hoses, Clamps, and Pipes
AIR hoses are made of heat resistant, non-reinforced rubber. Clamps,
designed for high temperature conditions, connect the hoses to the pump and
check valve/pipe assemblies of each cylinder bank. The air injection
pipes, connected to the exhaust manifolds, are high temperature, corrosion
resistant stainless steel.
Operation
The secondary air injection reaction (AIR) system is controlled by the
PCM (after PCM replacement the Air pump is not allowed to run until the mileage
is greater than 10 miles). At start up, the PCM energizes the AIR system
relay. Battery voltage is supplied to the AIR pump, and bleed-off valve
until the system enters Closed Loop or for a maximum time of 70 seconds,
witch ever occurs first. Air from a remotely mounted filter is drawn into
the pump by centrifugal action, pressurized, and pumped through check
valves into the exhaust stream. Without the bleed-off valve, a vacuum
would build in the AIR hoses due to the venturi effect created as the
exhaust gases flow past the injection piping. The vacuum is strong enough
to hold the internal shut-off valve closed. To prevent this situation,
the bleed-off valve vents the vacuum to atmosphere. An inline check valve
prevents air from escaping through the bleed-off valve during injection.
Check valves in the AIR piping to each cylinder bank prevent exhaust
backflow when AIR is commanded OFF or an exhaust backfire occurs.
The PCM monitors the AIR system in two stages (Passive and Active).
The PCM initiates a two part Passive Test once each ignition cycle. Part
one monitors the HO2S response when the PCM commands the air pump ON.
If the HO2S remains proportionally lean (low HO2S signal), Passive Test
1 passes and Passive Test 2 is initiated. The Passive Test 2 monitors
the transition from open loop to closed loop fueling. When air injection
to the exhaust is commanded OFF, the PCM monitors the HO2S response.
If the HO2S signal switches from a lean to rich condition for a specific
amount of time, part two passes. If part one and part two pass, further
monitoring of the AIR system is discontinued. If any portion of the Passive
Test fails, the PCM initiates the Active Test. To run the Active Test,
the AIR pump is commanded ON during warmed-up, closed loop operation.
The PCM monitors the HO2S and long and short term fuel trim value response
to air injection. If the HO2S signal remains proportionally lean for
a specific amount of time (low HO2S signal) or the short term fuel trim
values increase, the active test passes. If both HO2S1 signal and short
term fuel trim values do not respond to air injection, the active test
fails. If the PCM detects a consecutive number of active test failures,
DTC P0410 will set. If a successful test occurs during the active
test stage, a pass indication results and the test will not run until
the next ignition cycle. Conditions for setting the AIR system fault:
• | No active VSS, TP sensor, EVAP system, HO2S sensor, misfire, IAT
sensor, MAP sensor, IAC, Fuel Trim, Fuel injector circuit, EGR pintle, ECT
sensor, CKP sensor or MAF sensor DTCs are set. |
• | Engine run time more than 1 seconds. |
• | System voltage is more than 11 volts. |
- | ECT sensor signal indicates temperatures greater than 4.4°C
(39.92°F) but less than 30°C (86°F). |
- | Engine load less than 80 percent . |
- | HO2S1 signal voltage must remain less than 350 mv for greater
than 60 seconds to pass. |
- | HO2S1 signal voltage must remain greater than 600 mv for greater
than 45.5 seconds to fail. |
- | ECT sensor signal indicates temperatures greater than 75°C
(167°) but less than 110°C (230°F) |
- | Engine load less than 40 percent |
Operation Summary
• | If the Passive Tests pass the Active Test will not run and no
DTCs will set. |
• | If either of the Passive Tests are inconclusive the Active Test
will run and must fail 3 times for a DTC to set. |
• | If either of the Passive tests fail then the Active Test will
run and must fail 2 times for a DTC to set. |
• | If either of the Passive Tests conditions are exceeded (Passive
Tests By Pass) the Active Test will run and must fail 3 times for
a DTC to set. |
Results of Incorrect AIR System Operation
If, during open loop fuel control, air injection is not present in the
exhaust stream, high first and second hydrocarbon emissions result.
Continuous air injection to the exhaust stream will result in the following
conditions:
• | Open loop fuel control will be in effect. |
• | Backfiring in the exhaust/catalyst system may occur. |
• | Catalyst damage may occur. |
No air injection to the exhaust stream will result in the following
conditions:
• | High hydrocarbon and carbon monoxide emissions will occur during
open loop fuel control. |
Diagnosis
The powertrain control module (PCM) monitors the secondary air injection
reaction (AIR) system. A system malfunction will set DTC P0410.