GM Service Manual Online
For 1990-2009 cars only

    Caution: Refer to Fuel Rail Stop Bracket Installation Caution in the Preface section.


    Object Number: 1411900  Size: SH

    Notice: 

       • Remove the fuel rail assembly carefully in order to prevent damage to the injector electrical connector terminals and the injector spray tips. Support the fuel rail after the fuel rail is removed in order to avoid damaging the fuel rail components.
       • Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering open pipes and passages.

    Important: The intake manifold, throttle body, fuel injection rail and fuel injectors may be removed as an assembly. If not servicing the individual components, remove the intake manifold as a complete assembly.

  1. Remove the positive crankcase ventilation (PCV) dirty air hose (716).
  2. Remove the evaporative emission (EVAP) canister purge solenoid valve (730), bracket (741), and tube (729).

  3. Object Number: 1411903  Size: SH
  4. Note the location of the fuel rail ground strap (557).

  5. Object Number: 1411905  Size: SH
  6. Remove the fuel rail bolts (511), ground strap (557), and manifold bolt (512).
  7. Important: 

       • Do not separate the fuel injectors from the fuel rail, unless component service is required.
       • Use cleanliness and care when handling the fuel system components.
       • Do not allow dirt or debris to enter the fuel injectors or fuel rail components. Cap ends, as necessary.

  8. Remove the fuel rail (510) with injectors. Lift evenly on both sides of the fuel rail until all injectors have left their bores.

  9. Object Number: 1411907  Size: SH
  10. Remove the fuel injector retainers (521) and fuel injectors (533), as required.
  11. Remove the O-rings (532, 534) from the injectors, as required.