Tools Required
J 38185 Hose Clamp Pliers
Removal Procedure
- Remove the fuel injector sight shield. Refer
to
Fuel Injector Sight Shield Replacement
in Engine Mechanical - 3.8L.
- Partially drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Use the J 38185
in order to reposition
the hose clamp from the water outlet housing.
- Remove the radiator inlet hose from the water outlet housing.
- Reposition the wiring harness from the water
outlet housing stud.
- Remove the water outlet housing bolt and the stud.
- Remove the water outlet housing and the gasket.
- Remove the thermostat.
- Clean and Inspect the water outlet housing gasket mating surfaces.
Installation Procedure
- Install the thermostat.
- Install the gasket and the water outlet housing.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the water outlet housing bolt and the stud to the water outlet housing.
Tighten
Tighten the bolt and the stud to 27 N·m (20 lb ft).
- Install the wiring harness to the water outlet housing stud.
- Install the radiator inlet hose to the water
outlet housing.
- Use the J 38185
in order to reposition
and install the hose clamp to the water outlet housing.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
- Install the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
in Engine Mechanical - 3.8L.