The outside handles have adjustable outside handle-to-lock
rods. This allows for adjustment of the amount of travel needed in order to
operate the outside handle.
When servicing a vehicle with adjustable outside handle-to-lock rods,
remove all free play between the outside handle and the lock. Also, do not
operate the outside handle before these connections are made.
Removal Procedure
- Remove the front door trim panel. Refer to
Front Side Door Trim Panel Replacement
.
- Remove the front water deflector, as necessary. Refer to
Front Side Door Water Deflector Replacement
.
- Remove the inner front energy absorber pad (coupe only). Refer
to
Front Side Door Inner Panel Lower Energy Absorber Replacement
.
- Use side cutters in order
to cut off the outside handle rod-to-lock clip from the lock.
- Discard the clip.
- Unscrew the remainder of the clip from the outside handle rod.
- Remove the key lock cylinder rod from the lock.
- Remove the bolts from
the outside door handle (1).
- Rotate the lock cylinder
pawl (2) in order to allow the outside handle to clear the door handle
opening.
- Remove the outside door handle from the handle rod.
Installation Procedure
- Position the outside door handle to the front door.
- Rotate the lock cylinder
pawl (2) in order to allow the outside handle to clear the front door
handle opening.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the outside
door handle bolts (1).
Tighten
Tighten the outside door handle bolts to 10 N·m (89 lb in).
- Install the key lock cylinder rod to the lock.
- Install a new outside
door handle rod-to-lock clip onto the door lock lever.
- Position the outside door handle rod in the clip in order to eliminate
any free play in the outside door handle.
- Install the clip cover closed over the threaded outside door handle
rod.
- Install the inner front energy absorber pad. Refer to
Front Side Door Inner Panel Lower Energy Absorber Replacement
.
- Install the front door water deflector. Refer to
Front Side Door Water Deflector Replacement
.
- Install the front door trim panel. Refer to
Front Side Door Trim Panel Replacement
.