GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 36660-A Torque Angle Meter

Removal Procedure

  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Drain the engine coolant from the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
  3. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement .
  4. Lower the vehicle.
  5. Remove the upper intake manifold. Refer to Upper Intake Manifold Replacement .
  6. Remove the lower intake manifold. Refer to Lower Intake Manifold Replacement .
  7. Remove the valve rocker arms and the pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
  8. Remove the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement in Engine Exhaust.
  9. Remove the right engine mount strut bracket. Refer to Engine Mount Strut Bracket Replacement - Right Side .
  10. Remove the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement .
  11. Remove the left spark plug wires from the spark plugs. Refer to Spark Plug Wire Replacement in Engine Controls - 3.1L.
  12. Remove the left spark plugs. Refer to Spark Plug Replacement in Engine Controls - 3.1L.
  13. Remove the left exhaust manifold. Refer to Exhaust Manifold Replacement - Left Side in Engine Exhaust.

  14. Object Number: 190595  Size: SH
  15. Remove the left cylinder head bolts.
  16. Remove the left cylinder head.

  17. Object Number: 190594  Size: SH
  18. Remove the left cylinder head gasket.
  19. Clean the following areas:
  20. • The gasket sealing surfaces on the cylinder head, cylinder block, and intake manifolds.
    • The cylinder block bolt threads.
    • The cylinder head bolts.
  21. Clean and inspect the cylinder head.

Installation Procedure


    Object Number: 190594  Size: SH
  1. Install a new left cylinder head gasket.

  2. Object Number: 190595  Size: SH
  3. Install the left cylinder head over the locator pins and over the gasket.

  4. Object Number: 826677  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten
    Tighten the cylinder head bolts in sequence to 60 N·m (44 lb ft). Turn the bolts an additional 95 degrees using the J 36660-A .

  5. Install the left exhaust manifold. Refer to Exhaust Manifold Replacement - Left Side in Engine Exhaust.
  6. Install the left spark plugs. Refer to Spark Plug Replacement in Engine Controls - 3.1L.
  7. Install the left spark plug wires to the spark plugs. Refer to Spark Plug Wire Replacement in Engine Controls - 3.1L.
  8. Install the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement .
  9. Install the right engine mount strut bracket. Refer to Engine Mount Strut Bracket Replacement - Right Side .
  10. Install the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement in Engine Exhaust.
  11. Install the valve rocker arms and pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
  12. Install the lower intake manifold. Refer to Lower Intake Manifold Replacement .
  13. Install the upper intake manifold. Refer to Upper Intake Manifold Replacement .
  14. Fill the engine with new engine oil. Refer to Engine Oil and Oil Filter Replacement .
  15. Fill the cooling system with engine coolant. Refer to Cooling System Draining and Filling in Engine Cooling.