GM Service Manual Online
For 1990-2009 cars only
  1. Inspect the vacuum supply to the vacuum/electric solenoid (vacuum hose-PPL) while the engine is running. The following conditions need to be met:
  2. • The vacuum should be approximately 124 kPa (18 psi) with the engine running.
    • The vacuum should remain at approximately 124 kPa (18 psi) when the engine is turned OFF.
  3. Test each vacuum actuator by disconnecting the vacuum hose and applying vacuum directly to the actuator. Repair or replace a vacuum actuator as needed.
  4. Reconnect all of the vacuum and electrical connections.
  5. Run the engine and cycle through the operating modes of the heater-A/C control while observing the valve actuators.
  6. Inspect for vacuum to the mode valve actuators by noting the mode valve actuator position.
  7. When vacuum is applied, the actuator will retract. Refer to the Air Delivery Vacuum Distribution table below.

  8. If a valve actuator retracts incorrectly, replace the vacuum electric solenoid. Refer to Vacuum Electrical Solenoid Replacement .
  9. If a valve actuator does not retract, inspect for vacuum leaks, restricted hoses, or binding valves and linkages.

Air Delivery Vacuum Distribution

Vacuum Actuator Mode

Vacuum Port/Hose Color/Valve

Abnormal Condition Reference

Defrost

Yellow

Defrost Valve

Heater

Red

Mode Valve

A/C

Blue

IP Outlet Valve

Bi-Level

Brown

IP Outlet Valve

Air Recirc

Orange

Air Inlet Valve

Recirc

Vent

Vacuum

Vacuum

Vent

Vacuum

Air Inlet Actuator Replacement or Air Inlet Valve Replacement in Heating, Ventilation, and Air Conditioning

Bi-Level

Vent

Vacuum

Vent

Vent

Vent

Mode Actuator Replacement or Mode Valve Replacement in Heating, Ventilation, and Air Conditioning

Upper

Vent

Vacuum

Vacuum

Vent

Vent

Defroster Valve Actuator Replacement or Defroster Valve Replacement in Heating, Ventilation, and Air Conditioning

Lower

Vent

Vacuum

Vent

Vacuum

Vacuum

Defroster Valve Actuator Replacement or Defroster Valve Replacement in Heating, Ventilation, and Air Conditioning

Defog

Vent

Vent

Vent

Vacuum

Vent

Mode Actuator Replacement or Mode Valve Replacement in Heating, Ventilation, and Air Conditioning

Defrost

Vacuum

Vent

Vent

Vacuum

Vent

Defroster Valve Actuator Replacement or Defroster Valve Replacement in Heating, Ventilation, and Air Conditioning

Outside Air

Vent

Vacuum

Vent

Vent

Vacuum

Air Inlet Actuator Replacement or Air Inlet Valve Replacement in Heating, Ventilation, and Air Conditioning