Purpose
The electronic ignition system controls the fuel combustion by providing
a spark to ignite the compressed air and fuel mixture at the correct time.
In order to provide optimum engine performance, fuel economy, and control
of exhaust emissions, the PCM controls the spark advance of the ignition
system. An electronic ignition has the following advantages over a mechanical
distributor system:
• | Remote mounting capability |
• | No mechanical load on the engine |
• | More coil cool down time between firing events |
• | Elimination of mechanical timing adjustments |
• | Increased available ignition coil saturation time |
Operation
The electronic ignition system does not use the conventional distributor
and coil. The ignition system consists of the following components:
• | An ignition control module |
• | A dual Hall-effect crankshaft position sensor |
• | An engine crankshaft balancer with interrupter rings attached
to the rear |
• | Related connecting wires |
• | The ignition control and the fuel metering portion of the PCM |
Conventional ignition coils have one end of the secondary winding connected
to the engine ground. In this ignition system, neither end of the secondary
winding is grounded. Each end of a coil's secondary winding is attached
to a spark plug. Each cylinder is paired with the cylinder that is opposite
it (1/4, 2/5, 3/6). These two plugs are on companion cylinders, for example,
on top dead center at the same time. When the coil discharges, both plugs
fire at the same time in order to complete the series circuit. The cylinder
on compression is the event cylinder. The cylinder on exhaust is the waste
cylinder. The cylinder on the exhaust stroke requires little available energy
in order to fire the spark plug. The cylinder uses the remaining energy
as required on the compression stroke. The same process is repeated when
the cylinders reverse roles. This method of ignition is called a waste spark
ignition system.
Because the polarity of the ignition coil primary and secondary windings
is fixed, one spark plug always fires with normal polarity and its companion
plug fires with reverse polarity. This differs from a conventional ignition
system that fires all the plugs with the same polarity. Because the ignition
coil requires approximately 30 percent more voltage to fire a spark
plug with reverse polarity, the ignition coil design is improved, with saturation
time and primary current flow increased. This redesign of the system allows
higher secondary voltage to be available from the ignition coils - more
than 40 kilovolts (40,000 volts) at any engine RPM. The voltage
required by each spark plug is determined by the polarity and the cylinder
pressure. The cylinder on the compression stroke requires more voltage to
fire the spark plug than the cylinder on the exhaust stroke.
It is possible for one spark plug to fire even though a plug wire from
the same coil may be disconnected from its companion plug. The disconnected
plug wire acts as one plate of a capacitor, with the engine being the other
plate. These two capacitor plates are charged as a spark jumps across the
gap of the connected spark plug. The plates are then discharged as the secondary
energy is dissipated in an oscillating current across the gap of the spark
plug that is still connected. Secondary voltage requirements are very high
with an open spark plug or spark plug wire. The ignition coil has enough
reserve energy to fire the plug that is still connected at idle, but the
coil may not fire the spark plug under high engine load. A more noticeable
misfire may be evident during load. Both spark plugs may then be misfiring.
System Components
Crankshaft Position Sensor and Crankshaft Balancer Interrupter Rings
The dual crankshaft position sensor is secured in an aluminum mounting
bracket and is bolted to the front left side of the engine timing chain cover,
partially behind the crankshaft balancer. A 4-wire harness connector plugs
into the sensor, connecting it to the ignition control module. The dual
crankshaft position sensor contains two Hall-effect switches with one shared
magnet mounted between them. The magnet and each Hall-effect switch are
separated by an air gap. A Hall-effect switch reacts like a solid state
switch, grounding a low current signal voltage when a magnetic field is
present. When the magnetic field is shielded from the switch by a piece
of steel placed in the air gap between the magnet and the switch, the signal
voltage is not grounded. If the piece of steel, called an interrupter, is
repeatedly moved in and out of the air gap, the signal voltage will appear
to go ON - OFF - ON - OFF - ON - OFF. In the case of the electronic ignition
system, the piece of steel is 2 concentric interrupter rings mounted
to the rear of the crankshaft balancer.