GM Service Manual Online
For 1990-2009 cars only

Installation Procedure


    Object Number: 21738  Size: SH
  1. Install tool J 39363 onto actuator.
  2. Important: When installing the bypass valve actuator to the supercharger, be sure to rotate the assembly until the bypass valve shaft lever comes in contact with the stop block.

  3. Rotate the actuator until the rod engages the lever.
  4. Install the bypass valve actuator mounting bolts.
  5. Tighten
    Bolts to 25 N·m (18 lb ft).

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Remove J 39363 .
  7. Install the boost control solenoid. Refer to Boost Control Solenoid Replacement in Engine Controls.
  8. Connect the vacuum hoses to the bypass valve actuator.
  9. Connect the negative battery cable.