Removal Procedure
- Close the sunroof.
- Remove the sunroof module from the vehicle. Refer to
Power Sunroof Module Replacement
.
- Remove the glass panel. Refer to
Sunroof Glass Panel Replacement
.
- Remove the sunshade panel. Refer to
Sunroof Sunshade Replacement
.
- Remove the finishing lace. Refer to
Sunroof Opening Trim Finish Lace Replacement
.
- Remove the sunroof motor. Refer to
Sunroof Actuator Replacement
.
- Remove both rivets from the sunroof tube retainers (located on
the motor bracket).
- Remove the sunroof track screws.
- Remove the tie wraps holding the drive tube to the retaining tube.
- Pull the cable out of the plastic return tube.
- Push the track assembly (9) inwards in order to remove
the sunroof track and lifter arm assembly.
- Remove the sunroof drive retainer (10) from the end of
the track and the copper drive tube.
Installation Procedure
- Feed the sunroof drive
cable through the copper drive tube.
- Install the sunroof drive tube retainer with the copper drive
tube into the track end.
- Install the sunroof track and lifter assembly into the module
frame.
- Feed the sunroof drive cable through the plastic return tube.
- Align the track. Ensure that the track is parallel and that there
is 666 mm between the left and the right track at the front and the
rear of the track.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the sunroof
track screws.
Tighten
Tighten the screws to fully driven and fully seated. Do not strip the
screws.
- Install the sunroof tube retainers to the motor bracket (10).
- Install the rivet to the sunroof tube retainer.
- Verify that the forward glass adjustment screw hole in the lifter
arm is in alignment with the small hole in the cable cam assembly. If required,
push the lifter arm and/or the cable cam forward in order to align the 2 holes.
- Install the sunroof motor. Refer to
Sunroof Actuator Replacement
.
- Tie wrap the drive and the return tubes together.
- Install the finishing lace. Refer to
Sunroof Opening Trim Finish Lace Replacement
.
- Install the sunshade panel. Refer to
Sunroof Sunshade Replacement
.
- Install the glass panel. Refer to
Sunroof Glass Panel Replacement
.
- Install the power sunroof into the vehicle. Refer to
Power Sunroof Module Replacement
.