GM Service Manual Online
For 1990-2009 cars only

Circuit Description

To control emissions of Hydrocarbons (HC), Carbon Monoxide (CO), and Oxides of Nitrogen (NOx), a three-way catalytic converter is used. The catalyst within the converter promotes a chemical reaction which oxidizes the HC and CO present in the exhaust gas, converting them into harmless water vapor and carbon dioxide. The catalyst also reduces the NOx, converting it to nitrogen. The converter also has the ability to store excess oxygen and to release the stored oxygen in order to promote these reactions. This oxygen storage capacity (OSC) is a measurement of the catalyst's ability to control emissions. The powertrain control module (PCM) monitors this process using a heated oxygen sensor (HO2S) that is located in the exhaust stream past the three-way converter. When the catalyst is functioning properly, the HO2S 2 is slow to respond to a large change in the HO2S 1 signal. When the HO2S 2 responds quickly to a large change in the HO2S 1 signal, the OSC and efficiency of the catalyst is considered to be bad and the malfunction indicator lamp (MIL) will be illuminated if subsequent tests also indicate a failure.

Conditions for Running the DTC

  1. Meet the conditions for engine warm-up. Use the scan tool catalyst data list in order to verify the following:
  2. • No EGR, ECT, MAF, TP, IAT, MAP, CMP or CKP Sensor, VSS, EVAP, Misfire, HO2S, IAC Valve, Fuel Trim, or Fuel Injector DTCs are set.
    • The engine has been running for more than 10 minutes.
    • The engine coolant temperature (ECT) is between 76°C (169°F)-124°C (255°F).
    • The BARO is more than 75 kPa.
    • The vehicle is in Closed Loop.
    • The intake air temperature (IAT) is more than -20°C (-4° F) and less than 100°C (212°F).
    • The battery voltage is more than 10.7 volts.
  3. Warm up the catalyst.
  4. • Ensure that the hood is fully open.
    • Set the transmission in Park for automatic transmissions, or Neutral for manual transmissions.
    • Set the parking brake.
    • Press and hold the service brake.
    • Each time the engine is started the diagnostic can run up to 18 times. After the 10 minute run time, and before the diagnostic runs the first time, the engine must run an additional 5 minutes between 1500 and 2500 RPM. For any additional tests on the same key cycle, the engine must be between 1500 and 2500 RPM for 1 minute.
    • To activate the diagnostic, return to idle and place the vehicle in Drive for automatic transmissions, or depress the clutch pedal for manual transmissions.
  5. Test the catalyst.
  6. • Ensure that the transaxle is in Drive for automatic transmissions, or in Neutral with the clutch pedal depressed for manual transmissions.
    • Within 60 seconds the air-to-fuel ratio will go rich below 14.1 for up to 6 seconds, then may go lean above 15.3 for up to 7 seconds.
    • Use the scan tool in order to determine if DTC P0420 has passed or failed this key cycle.

Conditions for Setting the DTC

The PCM determines that the catalyst's oxygen storage capacity is less than a threshold that is considered acceptable.

Action Taken When the DTC Sets

    • The PCM will illuminate the malfunction indicator lamp (MIL) during the first trip in which the diagnostic test has been run and failed.
    • The PCM will store conditions which were present when the DTC set as Freeze Frame and Failure Records data.

Conditions for Clearing the MIL/DTC

    • The PCM will turn OFF the malfunction indicator lamp (MIL) during the third consecutive trip in which the diagnostic has run and passed.
    • The history DTC will clear after 40 consecutive warm-up cycles have occurred without a malfunction.
    • The DTC can be cleared by using a scan tool.

Diagnostic Aids

Inspect for the following conditions:

    • The PCM will not enable the catalyst test until the following conditions are met:
       - The engine speed is plus or minus 200 RPM from desired idle.
       - The throttle position (TP) is 1.5 percent or less.
       - The Short Term fuel trim (FT) is between -20 to +20 percent.
    • The catalyst test will abort if the vehicle falls outside the conditions listed below while the test is running:
       - The engine speed is plus or minus 200 RPM from desired idle.
       - The throttle position (TP) is 1.5 percent or less.
       - The Short Term FT is between -20 to +20 percent.
    • The catalyst test may abort due to a change in the engine load. If this problem occurs use the scan tool in order to force on the cooling fans, then return to step 3 in the table.

       Important: When using the scan tool in order to force on the cooling fans, use the next list and the previous list soft keys in order to enter the catalyst data list. If the catalyst data list is not entered this way the cooling fan control will be canceled.

    • The number of attempted tests is limited to 18 per key cycle.
    • More than 6 tests may have to be attempted in order to get 6 completed tests. An aborted test counts as an attempted test.
    • If 18 tests have been attempted, and a decision has not been made this key cycle, then OFF turn the key for 30 seconds, start the vehicle, and perform the Conditions for Running the DTC, including the 10-minute run time.
    • After returning to an idle the HO2S 1 signal may stay rich or lean for several seconds causing the test to be delayed.

Important:  Remove any debris from the connector surfaces before servicing a component. Inspect the connector gaskets when diagnosing or replacing a component. Ensure that the gaskets are installed correctly. The gaskets prevent contaminate intrusion.

    • Faulty terminal connection-Inspect the harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals, and faulty terminal-to-wire connections. Use a corresponding mating terminal in order to test for proper tension. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
    •  Damaged harness--Inspect the wiring harness for damage. If the harness inspection does not reveal a problem, observe the display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the scan tool display may indicate the location of the fault. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
    • PCM and engine grounds for clean and secure connections

If the DTC is determined to be intermittent, reviewing the Failure Records can be useful in determining when the DTC was last set.

Test Description

The numbers below refer to the step numbers on the diagnostic table:

  1. The Powertrain On Board Diagnostic (OBD) System Check prompts the technician to complete some basic checks and to store the Freeze Frame and Failure records data on the scan tool, if applicable.

  2. If any component DTCs are set, diagnose those DTCs first. A fault in a component can cause the converter to appear degraded or may have caused its failure.

  3. Clearing the DTCs allows the catalyst test to be completed up to 6 times this ignition cycle. If the A/C is not turned off the diagnostic will not run. The engine must be warmed-up. The converter needs to be warmed-up by raising the engine speed above idle for the specified time prior to each attempted test. Check and see if the DTC passed or failed this ignition cycle. If the DTC does not pass or fail look for a possible reason that would cause the test to abort.

  4. This step includes tests for conditions that can cause the three-way converter to appear degraded. Repair any problems found before proceeding with this table.

  5. If the three-way converter needs to be replaced, make sure that another condition is not present which could damage the converter. These conditions may include: misfire, high engine oil or coolant consumption, retarded spark timing or weak spark. Correct any possible causes of converter damage before replacing the converter.

Step

Action

Values

Yes

No

1

Did you perform the Powertrain On Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Are any other DTCs set?

--

Go to applicable DTC

Go to Step 3

3

  1. Clear DTCs using the scan tool.
  2. Turn OFF the A/C.
  3. Important :  If the A/C is left ON the following diagnostic may not run.

  4. Start the engine and wait until the vehicle is fully warmed up.
  5. Fully open the hood.
  6. Operate the vehicle within the Conditions for Running this DTC.
  7. This test may need to be completed up to 6 times in order to pass or fail.
  8. Important :  If more than 6 tests have been attempted and the DTC has not passed or failed this ignition cycle the test may be aborting. Refer to Diagnostic Aids.

Does the scan tool indicate that the DTC ran and passed this ignition cycle?

--

System OK

Go to Step 4

4

  1. Inspect the three-way catalytic converter for damage. Refer to Exhaust System Inspection in Exhaust Systems.
  2. Inspect for the following:
  3. •  Dents
    • Severe discoloration caused by excessive temperatures
    • Holes
    • An internal rattle that is caused by a damaged catalyst substrate
  4. Also, ensure that the three-way catalytic converter is a proper original equipment manufacturer part.

Did your inspection reveal a problem?

--

Go to Step 9

Go to Step 5

5

Inspect the exhaust system for leaks. Refer to Exhaust Leakage - Not OBD II in Exhaust Systems.

Did your inspection reveal a problem?

--

Go to Step 7

Go to Step 6

6

Inspect for the following:

    •  Oxygen sensors for damage
    •  Oxygen sensors wiring harness for damage--Refer to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 8

Go to Step 9

7

Repair the exhaust system as necessary. Refer to Exhaust Systems.

Did you complete the repair?

--

Go to Step 10

--

8

Repair the HO2S sensor and wiring as necessary. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 10

--

9

Replace the three-way catalytic converter. Refer to Catalytic Converter Replacement in Exhaust Systems.

Notice: In order to avoid damaging the replacement three-way catalytic converter, correct the engine misfire or mechanical fault before replacing the three-way catalytic converter.

Did you complete the repair?

--

Go to Step 10

--

10

  1. Clear DTCs using the scan tool.
  2. Turn OFF the A/C.
  3. Important :  If the A/C is left ON the following diagnostic may not run.

  4. Start the engine and wait until the vehicle is fully warmed up.
  5. Fully open the hood.
  6. Operate the vehicle within the Conditions for Running this DTC.
  7. Test may need to be completed up to 6 times in order to pass or fail.
  8. Important :  If more than 6 tests have been attempted and the DTC has not passed or failed this ignition cycle the test may be aborting. Refer to Diagnostic Aids.

Does the scan tool indicate the DTC ran and passed this ignition cycle?

--

Go to Step 11

Go to Step 4

11

Are there any additional DTCs that have not been diagnosed?

--

Go to Applicable DTCs

System OK