Wheel drive shaft assemblies are flexible assemblies consisting
of an inner and an outer constant velocity joint that is connected by an axle
shaft. The inner joint is completely flexible and can move in and out.
The outer joint is also flexible, but cannot move in and out.
Seal and Clamp
Important: The seals should be protected from sharp tools and from the sharp edges
of surrounding components. Any damage to the seals or clamps will result in
the leakage of the grease out of and water into the inboard and outboard
joints. This leads to noisy wheel drive shaft operation, and eventually,
failure of the internal components.
Front wheel drive shaft assemblies use inboard and outboard joint seals
made of thermoplastic material, and clamps made of stainless steel. The thermoplastic
material performs well against normal handling and operational wear
and conditions. However, the assembly is not strong enough to withstand
abusive handling or damage due to objects such as sharp tools or the
sharp edge of any other surrounding component in the vehicle.
The seal has the following functions:
• | To protect the internal parts of the inboard and the outboard
joint by protecting the grease from the following detrimental atmospheric
conditions: |
• | Facilitate the angular and the axial movement of the inboard joint |
• | Facilitate the angular movement of the outboard joint |
The function of the clamps is to provide a leak proof connection at
the housing and the axle shaft for the inboard and the outboard joints.
Inner Joint
The inner joints use the tripot design without an over extension limitation
retainer. The left wheel drive shaft uses a female spline that installs over
a stub shaft protruding from the transaxle. The right wheel drive shaft
incorporates a male spline and interlocks with the transaxle gears using
barrel type snap rings.
Outer Joint
The outer joints use the constant velocity (CV) joint design. The shaft
end mating with the knuckle and the hub, incorporates a helical spline in
order to ensure a tight, press type fit. The design provides a no end
play condition between the hub bearing and the wheel drive shaft.