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For 1990-2009 cars only

CAMPAIGN: FRONT FUEL FEED AND RETURN HOSES MAY LEAK FUEL

Models: 1990 SKYLARK AND CUTLASS CALAIS

NOTICE: ALL GM DEALERS WERE ADVISED OF THIS PRODUCT CAMPAIGN BY DCS MESSAGE ON APRIL 19, 1990

General Motors of Canada has determined that a defect which relates to motor vehicle safety exists in some 1990 Buick Skylark and Olds Cutlass Calais model vehicles. Some of these vehicles may have improperly torqued connections of the Front Fuel Feed/Return Hoses to the Fuel Pipes at the body rail. A fitting may loosen enough to leak fuel into the underhood area, and if an ignition source is present, could result in a fire.

To prevent this condition from occurring, dealers will torque the fittings of the Front Fuel Feed/Return Hoses at the body rail lines in the engine compartment on suspect vehicles per the Vehicles Involved and Service Procedure sections of this bulletin.

VEHICLES INVOLVED:

The following VIN's are included in this recall:

1G4NC51NXLM043032 1G3NK11A5LM740122 1G3NF51D5LM742071 1G3NT51N1LM742036 1G4NM11N0LM043840 1G3NF51D3LM741601 1G3NF11A8LM741740 1G3NF11A5LM742196 1G4NC51N3LM044023 1G3NT51N0LM741847 1G3NF11AXLM741576 1G3NT51N3LM740708 1G4NC51N6LM043674 1G3NK11D7LM741413 1G3NK51D8LM742044 1G3NF11D6LM741889 1G4NC51N3LM043888 1G3NK51D5LM740350 1G3NT51N3LM740319 1G3NK11D2LM740413 1G4NC51N0LM044027 1G3NF51D8LM740976 1G3NT51N6LM741254 1G3NF11D3LM740280 1G4ND51N5LM043727 1G3NF11A8LM740703 1G3NK51D3LM740704 1G3NF11A4LM741802 1G4ND51D8LM043924 1G3NT51N1LM740450 1G3NT51N6LM741755 1G3NK11A1LM741557 1G4ND51N0LM044042 1G3NK51D9LM742165

All affected vehicles have been identified by the VIN listing provided to involved dealers with this bulletin. Any dealer not receiving a listing was not shipped any of the affected vehicles.

DEALER CAMPAIGN RESPONSIBILITY:

Dealers are to perform this campaign on all involved vehicles at no charge to owners, regardless of kilometres traveled, age of vehicle, or ownership, from this time forward.

Whenever a vehicle subject to this campaign is taken into your new or used vehicle inventory, or it is in your dealership for service, you are to ensure the campaign correction has been made before selling or releasing the vehicle.

Owners of vehicles recently sold from your new vehicle inventory are to be contacted by the dealer, and arrangements made to make the required modification according to instructions contained in this bulletin.

CAMPAIGN PROCEDURE:

Refer to Section 4 of the Service Policies and Procedures Manual for the detailed procedure on handling Product Campaigns. Dealers are requested to complete the campaign on all transfers as soon as possible.

OWNER NOTIFICATION:

All owners of record at the time of campaign release are shown on the attached computer listing and have been notified by first class mail from General Motors. The listings provided are for campaign activity only and should not be used for any other purpose.

PARTS INFORMATION:

No parts are required to complete this campaign.

PARTS AND LABOUR CLAIM INFORMATION:

Credit for the campaign work performed will be paid upon receipt of a properly completed campaign claim card, RAPID terminal or DCS transmission in accordance with the following:

Repair Code Description Time Allowance ----------- -------------------- ---------------- 2A Torque Front Fuel Feed/Return .3 Hose fittings at fuel pipes

SERVICE PROCEDURE:

1. Open hood and locate the fittings where the Front Fuel Feed Hose (from engine), and the Front Fuel Return Hose join the Fuel Pipes at the body rail (lower left hand engine compartment).

2. Torque both the Fuel Feed and the Fuel Return fittings to 27 N.m (20 lbs. ft.) using a torque wrench (16 mm) and a backup wrench (19 mm).

For Quad 4 engines (VIN Codes "A" or "D"), see Figure (1); the fittings to be torqued are labeled "5" and "6" in Figure 1.

For 3.3L V6 engines (VIN Code "N"), see Figure (3); the fittings to be torqued are labeled "7" and "8" in Figure 3.

3. Install Campaign Identification Label.

4. Start engine and examine for leaks.

5. Close hood.

INSTALLATION OF CAMPAIGN IDENTIFICATION LABEL

Clean surface of radiator upper mounting panel and apply a Campaign Identification Label. Make sure the correct campaign number is inserted on the label. This will indicate that the campaign has been completed.

Dear General Motors Customer:

General Motors of Canada has determined that a defect which relates to motor vehicle safety exists in certain 1990 Buick Skylark and Oldsmobile Cutlass Calais model vehicles. Some of these vehicles may have improperly torqued connections of the Front Fuel Feed/Return Hoses to the Fuel Pipes at the body rail. A fitting may loosen enough to leak fuel into the underhood area, and if an ignition source is present, could result in a fire.

To prevent this condition from occurring on your vehicle, your GM dealer will inspect and retorque the fittings involved to the proper specification. This service will be performed for you at no charge.

Please contact your GM dealer as soon as possible to arrange a service date. This letter identifies your vehicle. Presentation of this letter to your dealer will assist their Service personnel in completing the necessary correction to your vehicle in the shortest possible time.

Further assistance, if required, may be obtained from our Customer Assistance Centre, toll free, by calling 1-800-263-3777, or if you live in Quebec, 1-800-263-7854.

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your continued satisfaction with our products.


Object Number: 91198  Size: LF


Object Number: 93812  Size: LF

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.