Tools Required
J 45059 Angle Meter
Removal Procedure
Caution: Brake fluid may irritate eyes and skin. In case of contact, take the
following actions:
• | Eye contact--rinse thoroughly with water. |
• | Skin contact--wash with soap and water. |
• | If ingested--consult a physician immediately. |
Notice: Brake fluid will damage electrical connections and painted surfaces.
Use shop cloths, suitable containers, and fender covers to prevent brake fluid
from contacting these areas. Always re-seal and wipe off brake fluid containers
to prevent spills.
- Use a siphon in order to remove half of the brake fluid from the reservoir.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- If you are replacing the caliper, complete the following steps:
4.1. | Place a container below the brake hose (1)
in order to catch the brake fluid. |
4.2. | Remove the front brake hose fitting (2) and the 2 washers (3)
from the caliper. |
4.3. | Plug the brake hose in order to prevent brake fluid loss or contamination. |
4.4. | Discard the 2 washers. |
- Remove the caliper bolts (1).
- Remove the caliper (2) and the bracket from the brake rotor.
Inspection Procedure
- Inspect the disc brake hardware. Repair or replace parts as necessary.
Refer to
Front Disc Brake Mounting and Hardware Inspection
.
- Inspect the caliper. Repair or replace parts as necessary. Refer to
Brake Caliper Inspection
.
Installation Procedure
- Ensure the mounting surfaces on the shield and on the caliper bracket
are clean.
- Ensure the caliper pistons are fully seated in the cylinder bores.
- Position the caliper (2) and the
bracket over the rotor.
Notice: Refer to Fastener Notice in the Preface section.
- Install the caliper bolts (1).
Tighten
- Tighten the bolts to 85 N·m (63 lb ft).
- Use the J 45059
in
order to tighten the bolts an additional 45 degrees.
- If you replaced the caliper, complete the following steps:
5.1. | Remove the plug from the brake hose (1). |
5.2. | Install 2 NEW washers (3) to the brake hose. |
5.3. | Install the brake hose to the caliper. |
5.4. | Install the brake hose fitting (2). |
Tighten
Tighten the fitting to 35 N·m (26 lb ft).
- Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Lower the vehicle.
- With the engine OFF, gradually apply and release the brake pedal several
times in order to position the caliper pistons and the brake pads.
- Fill the master cylinder reservoir. Refer to
Master Cylinder Reservoir Filling
in Hydraulic Brakes.
- If you installed the brake hose fitting, bleed the brake system. Refer
to
Hydraulic Brake System Bleeding
in Hydraulic
Brakes.