For 1990-2009 cars only
Removal Procedure
- Remove the modular fuel sender assembly from the fuel tank. Refer to Fuel Sender Assembly Replacement .
- Use a flat blade driver to assist removal of the fuel level sender assembly harness connector from underneath the modular fuel pump and sender assembly cover.
- Use a flat blade driver to assist removal of the fuel pump harness connector from underneath the modular fuel pump and sender assembly cover .
- Press in the tang retaining the fuel pump connector on the fuel pump and filter assembly, then remove the connector.
- Remove the modular fuel pump and sender assembly cover from the reservoir.
- Remove the fuel pressure regulator.
- Pry open both tangs securing the fuel outlet connector to the bottom of the motor and filter assembly , then remove the fuel outlet pipe from the motor and filter assembly.
- Push the motor and filter assembly down the spring shafts and remove the circlip (only one shaft is fitted with a circlip) from the end of the shaft.
- Clamp the protruding end of the modular fuel pump in a soft jawed vice to support the fuel filter and pump assembly in place.
- Insert a pair of medium sized flat bladed screwdrivers through each of the service holes in the fuel filter assembly.
- Firmly slide the blade between the fuel pump end cap and the internal fuel filter clips that hold the fuel pump in place.
- Push the screwdrivers in far enough so that the internal fuel filter clips are deflected just free of each of the fuel pump end cap retainer shoulders.
- Hold the screwdrivers in place with one hand, and move the fuel filter assembly in an upward direction to separate it from the fuel pump.
- Remove the fuel pump assembly.
- Remove the black ground wiring bridge from the fuel filter assembly.
Important: Do not over tighten the vice grips as this may damage the fuel pump.
Installation Procedure
- Install the black ground wiring bridge to the fuel filter assembly.
- Push the fuel pump assembly in the fuel filter housing, until it locks in place.
- Push the motor and filter assembly down the spring shafts and install the circlip (only one shaft is fitted with a circlip) to the end of the shaft.
- Install the fuel outlet connector to the bottom of the motor and filter assembly.
- Install the fuel pressure regulator.
- Install the modular fuel pump and sender assembly cover to the reservoir.
- Install the fuel pump connector on the fuel pump and filter assembly.
- Install the fuel pump harness connector to the modular fuel pump and sender assembly cover.
- Install the fuel level sender assembly harness connector to the modular fuel pump and sender assembly cover.
- Install the modular fuel sender assembly in the fuel tank. Refer to Fuel Sender Assembly Replacement .
