Generator Replacement 3.6L

Warning: Refer to Safety Glasses Warning in the Preface section.

Danger: To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.

Warning: Refer to Battery Disconnect Warning in the Preface section.

2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
3. Remove the drive belt from the alternator. Refer to Drive Belt Replacement.



4. Disconnect the electrical connector (3) from the alternator.
5. Reposition the protective boot from the alternator output terminal for access.
6. Remove the alternator output terminal nut (1) and disconnect the battery positive lead from the alternator.



7. Remove the alternator to alternator retaining nuts (1).
8. Remove the alternator to alternator bracket retaining studs (2).
9. Remove the alternator from the vehicle (3).

1. Install the alternator (3) to the alternator mounting bracket.

Caution: Refer to Fastener Caution in the Preface section.

2. Install the alternator to alternator bracket retaining studs (2) and tighten to 18 N·m (13 lb ft).
3. Instal the alternator to alternator bracket retaining nuts (1) and tighten to 18 N·m (13 lb ft).



4. Install the battery positive lead and the alternator terminal nut (1) to the alternator and tighten to 13 N·m (115 lb in).
5. Install the terminal boot.
6. Connect the electrical connector (3) to the alternator.
7. Lower the vehicle.
8. Install the drive belt to the alternator. Refer to Drive Belt Replacement.
9. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Replacement 6.0L

Warning: Refer to Battery Disconnect Warning in the Preface section.

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
2. Remove the engine cover. Refer to Engine Cover Replacement.
3. Remove air filter assembly. Refer to Air Cleaner Assembly Replacement.
4. Remove the induction tube from throttle body. Refer to Air Cleaner Inlet Duct Replacement.
5. Remove the mass air flow (MAF) sensor. Refer to Mass Airflow Sensor/Intake Air Temperature Sensor Replacement.
6. Remove the drive belt. Refer to Drive Belt Replacement - Accessory.



7. Remove the power steering pump to power steering hose banjo bolt (1).

Note: Bolts with micro-encapsulated thread sealant must be discarded after removal.

8. Remove the power steering pump to power steering pump bracket retaining bolts (2).

•	Discard the bolts.

•	Place the power steering pump to allow access to the alternator.




9. Remove the alternator battery positive cable nut (1) from the alternator.
10. Remove the alternator battery positive cable (2) from the alternator stud.

Note: Press the retainer tabs to remove electrical connector.

11. Remove the electrical connector (3) from the alternator.



12. Remove the alternator retaining bolts (1, 2).
13. Remove the alternator (3) from the vehicle.

1. Install the alternator to the alternator mounting bracket.

Caution: Refer to Fastener Caution in the Preface section.

2. Install alternator retaining bolts (1, 2) and tighten to 34 N·m (25 lb in).



3. Install the alternator battery positive cable (2) to the alternator stud.
4. Install the alternator battery cable nut (1) to the alternator and tighten to 13 N·m (115 lb in).

Note:  Ensure locking tabs are located into the correct position.

5. Install the electrical connector (3).



6. Install the power steering pump to the power steering pump bracket.
7. Install the power steering pump to power steering pump bracket retaining bolts (2) and tighten to 30 N·m  (23 lb ft).
8. Install the power steering pump to power steering hose banjo fitting bolt (1). Refer to Power Steering System Bleeding.
9. Install the power steering drive belt. Refer to Drive Belt Replacement - Accessory.
10. Install the MAF sensor. Refer to Mass Airflow Sensor/Intake Air Temperature Sensor Replacement.
11. Install the air box. Refer to Air Cleaner Assembly Replacement.
12. Install the engine dress cover. Refer to Engine Cover Replacement.